Bushveld Minerals Limited (BMN) Earnings Call Transcript & Summary
April 27, 2023
Earnings Call Speaker Segments
Operator
operatorGood day, and welcome to the Bushveld Minerals First Quarter 2023 Operational Update Conference Call. This meeting is being recorded. At this time, I'd like to hand the call over to Fortune Mojapelo, CEO. Please go ahead, sir.
Fortune Mojapelo
executiveThank you very much. It's a good afternoon to everybody. Thank you very much for joining us, and welcome to our quarterly operational update call. With me today presenting is our Group CFO, Tanya Chikanza, as well as our group Investor Relations Head, Ms. Chika Edeh. To start with the numbers for the group before we dive into the individual assets. Production for the quarter was at 943 metric tons of vanadium, down from Q1 of 2022, given the planned downtime at both Vametco and Vanchem with a group weighted average production cash cost of $25.90 per kgV. It is was supported in part by weakened South African rand to the U.S. dollar foreign exchange rate. Sales for the quarter were up 20% on those of last year at 1,028 mtV as we continue to draw down from inventory at Vanchem and also using the period to carry out maintenance at the plant. We anticipate a solid and steady year of production across both assets and as such, maintain our projected 2023 guidance numbers. Through our continued focus on the safety improvement program across the group, we're pleased to report a total recordable injury frequency rate of 3.67, which is a 51% improvement from the same time last year. To give a bit more color on the separate assets now, I will begin with Vametco. Production at Vametco for the quarter was 682 mtV, down on the same period last year, impacted by high rainfalls and a 1-week shutdown in order to replace the secondary crusher. We are now planning our annual 30-day scheduled maintenance for Q3. Previously, this was scheduled for the second quarter. The month of Q3 is supported by increased confidence in the Kiln's current performance levels. The cost of Vametco of $22.8 per kgV were marginally higher in Q1, given the lower production volumes. The construction of the 3.5-megawatt PV solar and 1-megawatt/4-megawatt, our VRFB Mini grid project of Vametco now commenced and is due for completion in mid-2023. The VRFB supplied by CellCube has been delivered to the mine already, and in conjunction with the Mini grid, will supply approximately 10% of Vametco's energy needs. In our quarterly statement, we have also provided an update on the mineral reserves and resources at Vametco. The updates are based on the Competent Person's report prepared by the MSA Group. The Ore Reserves at 31 December 2022 for Vametco stood at 264,600 tonnes of vanadium pentoxide in magnitude at a grade of about 1.99% V205, and this is up from 262,000 tons owing to the revised grid design, which included additional tonnage. The combined Inferred and Indicated Mineral Resource comprises 3 Seams, The Lower, Intermediate, and Upper Seams, and is reported at 181.5 million tonnes at an average grade of 1.98% in V205, with an average magnitude content of 35% for 699,000 tons of contained vanadium. Now moving on to Vanchem. This quarter saw increased production levels of 261 mtV, up from 224 mtV in Q1 of 2022. And this is owing to the optimization in Kiln-3 and the introduction of the power curtailment solution with the local municipality, which has ensured a more sustained, consistent power supply to the plant. This has enabled operational stability as shown by the production figures month-on-month. Vanchem produced 121 mtV in January and February combined. And that in March alone, it produced 141 mtV, and we expect this level of operational stability to continue going forward. Production cash costs for Q1 2023 at Vanchem was $34.10 per kilogram V, and this is lower relative to Q1 2022, owing to a weaker South African rand relative to the U.S. dollar as well as higher production volumes during this period. We do see this cost flattening over the course of the year to meet our guidance figures. The annual 25-day maintenance period at Vanchem is also planned for Q3. And A new third-party supply agreement has been agreed now at Vanchem for lower-silica ore in comparison to that of the Upper seam, which has previously been processed at Vanchem. This will allow for significantly higher recoveries, resulting in more stable production rates at no additional cost. I'm pleased to state that we have -- now completed 55% of BELCO electrolyte manufacturing plant and have now commenced the commissioning -- the hot commissioning of this plant. Ultimately, when it's running at full capacity, this plant -- we will be targeting an annual capacity of 8 million liters of vanadium electrolyte. We are in discussions with potential offtake partners and will announce final agreements in due course. Finally, I'd like to just take the opportunity to look briefly at the vanadium market as a whole over the quarter. Across all markets, ferrovanadium prices specifically, the London Metal Bulletin reported $39 kgV. CRU Ryan's notes and Asian Metals averaged about $42.50 per kgV, and $37.80 kgV, respectively. These are solid prices. Demand for Bushveld's full range of products is strong globally, and we continue to prioritize sales into high-value markets of the aerospace industry and specialty alloys in order to maximize income. Although the numbers this quarter show slightly lower production volumes at both from Vametco and Vanchem in real terms. We have taken the opportunity to strengthen our portfolio, carrying out key maintenance, which has already shown its worth in the numbers for March and April thus far. As such, we maintain our guidance for the year at between 4,200 and 4,500 mtV. I look forward to updating you over the coming weeks with the progress made across the other work streams and the publishing of the 2022 financial statements. Thank you very much for your time, and I'd like to pause now to take questions -- thank you.
Operator
operatorThank you, sir. [Operator Instructions] The first question comes from Marina Calero from RBC Capital Markets.
Marina Calero Ródenas
analystI was wondering if you could give us an update on the negotiation about the [indiscernible] convertible loan that is expiring in November.
Fortune Mojapelo
executiveThank you, Marina, for the question. So as you correctly noted, the convertible loan note with Orion was part of a funding package that we raised from Orion Mine Finance back in 2020, principal being $35 million with a 3-year term as it greatly stated maturing in November 2023. We have been in discussions with Orion and other potential specialist funders regarding refinancing options of this year end. I think anybody looking at our balance sheet, looking at our numbers and the reports that we've presented to the market already would be justified and wanting to understand how exactly the group intends to resolve the convertible loan note. And we have said in the past that the answer really lies in either refinance or the restructuring, or the combination of the 2. I'm pleased to say that discussions with Orion in respect of the potential restructuring of the CLM are underway, and we'll provide the market in due course with update. We -- I also just want to acknowledge that, obviously, as we're preparing our financial results as well, this is a matter that will be quite important to investors as well as our auditors. And as a management team, will retain a level of confidence that we will be able to resolve this in short order.
Marina Calero Ródenas
analystVery helpful. And one question, if I may. Can you tell us how much production you lost at Vanchem because of load shedding or power curtailments? I know you mentioned that the new solutions with municipality is working well, but great know what the number was.
Fortune Mojapelo
executiveMarina, I will have Chika assist me just in terms of the specific number, but we have provided in previous notes that we calculated that total loss of production was in the order of about 300 mtV as a result of the load shedding that we experienced last year. So clearly, having a solution to load shedding in the form of a curtailment contract is something that was quite important. What we have now agreed with the municipality is definitely seen a step change in terms of the stability of power supply. I should say that it's not 100% the complete solution, but I'm pleased to say that we have not seen instances where during load-shedding hours that Vanchem has had to go without power because of load shedding. So that's why the numbers that you see in this quarter. I do reflect that as we have had the opportunity to actually optimize our Kiln-3 properly, and that shows in the kind of production numbers that we've just talked about. And when you look at it on a month-on-month basis, particularly with March producing 141 mtV, that's a testament to the opportunity to optimize our plant and we expect to see the improvement continue into the rest of the year.
Tanyaradzwa Tsitsi Wendy Chikanza
executive[indiscernible] just to clarify, in 2022, Vanchem lost approximately 200 mtV due to load shedding. And as Fortune mentioned, with the curtailment solution that we have in place, we have seen an improvement in the stability around the operational performance of the plant given the curtailment solution. We haven't given the... [Technical Difficulty]
Unknown Executive
executiveSorry, Chika. I think we just lost your audio slightly there. Maybe Fortune, you can take over.
Fortune Mojapelo
executiveYes, indeed. Thank you. But I think she had completed the point, and thank you for that clarification. So yes, the number for 2022 was about 200 mtV in loss production that could be demonstrated to have been due to load shedding.
Marina Calero Ródenas
analystAnd you didn't have the Q1 number, the Q1 number for....
Tanyaradzwa Tsitsi Wendy Chikanza
executiveI can get back to you off-line on that...
Operator
operatorWe will now move to our next question from Nick Chalmers from ARC.
Nick Chalmers
analystI hope you're well. I wonder if you could elaborate a little bit on the new supply agreement for lower-silica ore for Vanchem. Can you confirm, is that supplemental to Upper seam ore -- or is it replacing it? And if the latter, how long does the term last for? And what's the sort of cost comparison between buying that material and shipping material and from Vanchem -- from Vametco rather...
Fortune Mojapelo
executiveThanks, Nick, for that question. So the first point I would make about the -- I had said, but also by you'll recall that we've always talked about the fact that we saw supply of ore into Vanchem coming from 3 sources. One being internal with the Vametco Upper seam as well as the Kiln spillage stockpile, which is essentially at Highveld and was derived from the Mapochs mine. We've also mentioned that we were always going to be looking at bringing in some third-party supply. The Bushveld complex has got plenty of good quality of vanadium resources that will need a processing home and having the processing facilities that we have with the natural home for those resources. And indeed, we have looked at multiple deposits around the Bushveld complex. I'm pleased that we could reach an agreement with VTM for supply. We like that particular ore body because it is quite consistent with Mapochs in terms of mineralogy. It is materially lower in silica levels compared to what we've seen in the Upper Seam project. And based on the work that we have seen in Vanchem running, for example, just on the [ KSS ] alone during the month of March that manifested in substantial improvements in our recoveries, which was responsible for the kind of improved performance that we saw. During the month of April, we still ran a combination of the Kiln spillage stockpile and the Upper seam, albeit with a different ratio to try and reduce as much as possible the average silicon levels that we are fitting into our kilns. And again, there, we saw material improvements to our production with the number that I mentioned earlier on. Now the question you specifically asked is do we see the -- this new source supplementing or replacing the Upper Seam altogether. Our view is to replace the Upper Seam altogether. So we anticipate that going forward, particularly from about June onwards, that we will be blending the kiln spillage stockpile together with this third-party source. We signed a contract that will run for more than 2 years and will certainly allow us to see much improvement. We continue to look at securing greater tonnages, but we have every confidence that the VTM deposit will be able to support Vanchem for much longer periods of time, and we'll continue to develop that relationship. -- so we will be discontinuing our Upper Seam, and we will be running with the Kiln spillage stockpile and this third-party material. We have tested it. We are comfortable that the recoveries, characteristics that its demonstrates will play themselves out in the coming months as we introduce it.
Nick Chalmers
analystThanks. And in terms of the cost of purchasing that material, is that comparable with your own cost of mining and trucking Vametco Upper Seam.
Fortune Mojapelo
executiveWell, the good news is that actually the VTM ore body that we are mining relative to, for example, the Upper Seam project is -- it will deliver the ore, which is better quality, but it will deliver ore also at a better price level compared to the cost that we were incurring with the Upper Seam project. So we get a double benefit of better priced ore with better quality and with better operational metrics in terms of recoveries, which means we extract more vanadium units out of every ton of material that we're processing.
Operator
operator[Operator Instructions] Our next question comes from Sergey Raevskiy from SP Angel.
Sergey Raevskiy
analystThank you for the update. The question is regarding Vanchem electricity curtailment solution that you've introduced last year. Could you just explain what it is? And also another question, again, apologies if you've covered that before, but on the power supply through April, did you have any load shedding recorded? Or did you have any effect on the production at Vanchem or Vametco during month?
Fortune Mojapelo
executiveSo when we talk about the curtailment power solution, what we mean is the following: whenever there is load shedding and there are certain periods of time that certain sections of the population will not have access to power, with high energy users and with industrial players, particularly, if you've got a curtailment contract, and that can be with Eskom directly, which is the best scenario, or it can still be with the municipality. What it means is that in terms of load shedding, the utility will typically ask you to reduce your consumption levels by x percent. And so far, that's been up to about 20% at the peak of load shedding. So as an operator, you will appreciate that if you don't have to shut off power completely and you have to reduce consumption, you can work with that within a continuous operation and you can optimize still. But if you have to shut off completely, then it's very disruptive. That's why at Vanchem we've hedged to run with standby generators, which also is quite expensive. So shifting to a curtailment solution with the municipality, albeit, has meant that we don't experience load shedding, which means we don't get cut off completely, but we will have moments where we're asked to reduce our consumption by x percent, up to about 20%. And -- so far, since that solution has been implemented. Now we haven't had an experience of load shedding. There has been instances of power dips, but that is unrelated to -- that is not specifically a load shedding issue, and they haven't been material for us. And -- but that's another reason why when we think about the curtailment solution, we have -- we're appreciative of the relationship and the contract we have with the municipality. But we still are of the view that the best solution will always be to be on a curtailment solution with the utility directly.
Sergey Raevskiy
analystAnd on the -- just the power supply through the month of April, how was it?
Fortune Mojapelo
executiveIt's been consistent. So in the month of April, we are on track with produce the levels that we planned for and expected. So we simply hope that, that does continue. Of course, winter is coming up, and everybody in South Africa will be a little apprehensive about what remained for the grid as a whole. But if you think about the kind of extent of load shedding we saw in Q4 last year, if we see any of that happening in winter this year, Vametco managed through that period, in fact, producing above what was guidance. We would think that with Vanchem, we should still be able to meet our production targets. But again, I think one does need to caution that there's no total grid collapse. We definitely don't are not of the view. You can never say never. And we certainly are hopeful that the efforts of the government to stabilize the national grid, et cetera, are going to bear fruit and that we are not going to see some of the worst case scenarios that some people have predicted.
Operator
operatorThank you. And as there are no further questions in the queue. I would like to hand the call back over to Fortune for any additional or closing remarks. Over to you, sir.
Fortune Mojapelo
executiveThank you very much. My concluding remarks are at several levels. The first one being just to take listeners back about 18 or so months ago when we experienced operational stability issues at Vametco, -- and at the time, we indicated that we were rebasing production, and we're going to focus on making sure that we get Vametco at a stable production level. I'm pleased to say that through 2022, I was starting a lot of parts of 2021 and through 2022, we have seen a great deal of operational stability at Vametco. And I think it's a lot of credit to the hard work of the team there. We are taking the same kind of focused approach to Vanchem. Two major risk factors to Vanchem: one, power; and two, the ore supply issue power because it stopped us from being able to commission Kiln-3 properly and then ore because it impacted on the recoveries that we achieved with a determined solution in place and with consistent power in place and with the contract that we signed with [ VTM ] for supply of ore, we have the platform to ensure that we get on Vanchem to its potential, and that potential is still Vanchem to get operating at 2,500-plus mtV per annum. And with this in place, we're comfortable that we can certainly work hard and drive towards that target. I'm encouraged by what we've seen to date. And again, Tanya has been working very hard under challenging circumstances. And I'm hopeful that when we talk again in the next quarter update, that we'll be able to demonstrate the results of this focused work on getting Vanchem to stable operations. With stable operations, of course, comes more predictable cost and the cost themselves also come down because you've got less stoppages, and you get more throughput, which means you get more fixed cost dilution. So it becomes a virtual cycle, which we certainly hope to be reporting on going forward. Finally, I am also very pleased to see the progress with the Mini grid. We've always said that the Mini grid is a financial pilot which will support from Vametco's power requirements, at the same time, demonstrating the commercial viability of PV solar and storage using VRFBs. So I'm quite excited to be able to bring people to come see this solution in place when we complete and we commission it. It's coming at a very appropriate time. For the first time last year, we saw VRFBs increase their contribution to the vanadium demand to become the second largest source of vanadium demand. And certainly, we look at the projects that are being announced to world over, we expect to see that trend and that growth continuing, which we expect is going to further support the vanadium market and with positive upsides in terms of the vanadium price, notwithstanding the kind of volatility that we've seen in the short term. So all in all, I think there's a reason to be optimistic looking forward. And I look forward to be providing an update to you in the next quarter. Well, certainly before that, we will be presenting the annual results of the company. I look at to engaging with you on that as well. So thank you all for your time and for your patience.
Operator
operatorThank you. This concludes today's conference call. Thank you for your participation, ladies and gentlemen. You may now disconnect.
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