Fisher & Paykel Healthcare Corporation Limited (FPH) Earnings Call Transcript & Summary
November 24, 2020
Earnings Call Speaker Segments
Operator
operatorGood day, everyone. Welcome to Fisher & Paykel Healthcare's Results Conference Call. My name is Kelly Ann, I'll be your operator for today's conference. [Operator Instructions] Please note that today's call is being recorded. At this time, I'd like to turn things over to Marcus Driller, Vice President, Corporate. Please go ahead.
Marcus Driller
executiveThank you, Kelly Ann. Well, good morning, everyone, and welcome to the Fisher & Paykel Healthcare First Half 2021 Results Conference Call. On the call today are Lewis Gradon, our Managing Director and Chief Executive Officer; Lyndal York, Chief Financial Officer; Paul Shearer, our Senior VP of Sales and Marketing; and Andrew Somervell, our VP of Products and Technology. Lewis and Lyndal will first provide an overview of the results, and then we'll open up the call to questions for the team. We'll be discussing our results for the 6 months ended September 30, 2020. And we have earlier today provided our interim report, including financial statements and commentary on our results to the NZX and ASX. These documents can be accessed on our website at fphcare.com/investor. With that, I'd now like to turn the call over to Lewis.
Lewis Gradon
executiveOkay. Thank you, Marcus, and welcome, everyone. Today, I'm going to be referring to the investor presentation pack that was released to the NZX and ASX this morning. We're going to start on Page 3. But before getting into details of our financial results, I really want to start by thanking some people who are very important to us. First, I'd like to express my thanks and admiration for the thousands of health care providers around the world who have responded to the COVID-19 pandemic with such care and such courage. Second, I want to thank everyone across our entire business, but especially our families and partners for the contribution you have made this year, supporting the single-minded focus of our people, either working from home or the long hours at the manufacturing and distribution sites, and all of this for extended periods of time and all of this at a time when you may have had other major concerns as well. Our families and partners have made a big contribution to Fisher & Paykel Healthcare's results this year, and we really want to acknowledge that. And thirdly, I want to thank our suppliers all around the world. They've all gone above and beyond to provide the raw materials, the components and the services we need to answer the global call for our products. So thank you. So now turning to Page 3. I'd like to acknowledge some of the highlights for the half year. Our biggest achievement by far was ramping up production on a number of our hospital hardware and consumable products to meet that customer demand. We accelerated production in the new Daniell Building, and we commenced planning for our third manufacturing facility in Mexico all in the half. We also developed a wealth of new online resources to support health care providers who are treating patients with COVID-19. So turning now to our results on Page 5. For the first 6 months of the 2021 financial year, Fisher & Paykel Healthcare delivered extremely strong financial performance. Overall operating revenue for the first half of 2021 was $910.2 million, and this was a 59% increase compared to the first half of the 2020 financial year and at 61% in constant currency. Net profit after tax was $225.5 million, that's up 86% on the first half of last year or 87% in constant currency terms. Growth continued to be driven by hospital hardware and that increased 383% in constant currency. In short, the world needed our AIRVO, our Optiflow and our humidification systems, and we have delivered. Our consistent practice has been to pay a dividend to shareholders. Given the positive result, our Board of Directors has approved a fully imputed dividend of $0.16 per share, that's an increase of 33% on the first half of the previous financial year. Now achieving these results has required an extraordinary effort from our entire team. And to acknowledge the way our global team has gone above and beyond, the Board has doubled the discretionary profit sharing bonus our people will receive for the first half of the financial year. This total bonus is equal to approximately 3.1% of annual base pay for each person, and it's a total profit share of about $12 million. So now looking more closely at our product groups, starting with hospital, Page 6. So these are products and systems used for invasive and noninvasive ventilation in nasal high flow therapy and during surgery. And this includes the AIRVO devices and the therapies like Optiflow that are being used to treat COVID patients. On Page 7, our reported revenue for hospital products was $681 million, up 93% or 94% in constant currency, and that's over the first half of the 2020 financial year, of course. Sales and hardware and consumables continue to track surges in COVID-19 globally, and that's as the virus moved across Europe, North America, South America and South Asia. Revenue growth in new applications consumables was strong at 43% over the first half of the previous year in constant currency terms. So now if we move on to the Homecare product group, starting on Page 8. So this includes products used in the treatment of obstructive sleep apnea or OSA and chronic obstructive pulmonary disease or COPD as well as other chronic respiratory conditions. So heading to Page 9. In our Homecare product group, operating revenue grew 5% to $226.2 million or 6% growth in constant currency. The first half was challenging for our sales team and obstructive sleep apnea. Many sleep clinics around the world were closed or operating at reduced capacity, and that resulted in a reduction in new patient diagnosis. Having said that, customers have responded positively to our Evora and Vitera mask for OSA, our newer masks, and we're confident that these are great products and that they've yet to reach their full potential. So now I'll turn over to our CFO, Lyndal York, to give you some more details about the financials. Lyndal?
Lyndal York
executiveThanks, Lewis, and good morning, everyone. On Page 10, gross margin decreased by 534 basis points to 61.7% for the half, down 420 basis points in constant currency. As Lewis discussed, there has been a sustained high level of demand for our respiratory products. Because of the challenges with global supply chains, we have been and continue to use air freight to bring in raw materials and deliver product to our customers quickly. The cost of air freight and expediting the supply of raw materials has been significant, with the cost per cubic meter of air freight averaging 4 to 5x higher than normal. However, we have opted not to increase prices to our customers, and this has impacted our gross margin. Excluding the additional freight costs, gross margin was in line with the same period last year in constant currency. The amount and cost of air freight has reduced from the early months of the pandemic, but are still at elevated levels. We have assumed that the freight costs will continue at these current levels for the remainder of the year. Moving on to Page 11. Total operating expenses grew 17%. As this was significantly lower than the revenue growth, the operating margin increased 489 basis points to 34%. There was a negligible net impact on our operating expenses from COVID-19. Higher costs, such as personal protective equipment, well-being, cleaning and security were largely offset by reduced travel and sales event costs. R&D expenses grew 20% to $64.6 million, reflecting continued growth and timing of R&D projects. R&D expenses were 7% of revenue for the half. We have a strong new product pipeline, including new humidification systems, flow generators, masks, consumables and information solutions, all under development. SG&A increased 15% to $118.1 million for the half or a 16% increase in constant currency. We anticipate that our constant currency operating expense growth for the second half will be slightly lower than the growth rate in the first half. Moving to Page 12. Operating cash flow was $218.1 million. Our working capital increased, primarily reflecting the growth in the business and rebuilding our inventory, including the sea freight pipeline, which were lower than usual at the end of March. Capital expenditure, which includes purchases of intangible assets, was $94.5 million for the half, compared with $86.6 million last year. Our fourth New Zealand building, the Daniell Building, was completed this half, and we have been accelerating our investment in manufacturing capacity to ensure we have an increasing supply of our products. We are still expecting to spend approximately $185 million in CapEx for the full year. Our free cash flow, which is operating cash flow, less capital expenditure and lease payments was $118 million for the half. From this free cash flow and our short-term deposits, we paid $89 million in dividends during the half. The balance sheet remains strong. Debtor days are within the normal range at 44 days and in line with the prior year. Inventory has increased with business growth and rebuild from lower levels in March. Net property, plant and equipment increased by $42 million from the 31st of March, mainly as a result of the acceleration of manufacturing capacity. Net cash at 30th September, 2020 totaled $78.1 million, up from $42.2 million at the end of March, predominantly as a result of higher sales driven by the COVID-19 demand. We had cash balances and short-term investments, mainly in New Zealand dollars of NZD 158.3 million at the end of September. Interest-bearing debt was $80.2 million, with 26% of it being noncurrent. The USD 30 million facility that matured on the first of November and was classified as current, has now been replaced with 2 NZD 30 million multicurrency facilities maturing in September 2025. Most of the debt is held in U.S. dollars as a balance sheet hedge. Turning to Page 13. Our gearing ratio at 30th of September, 2020 was minus 7.1%, which is below our target gearing range of minus 5% to plus 5%. Based on our guide assumptions that Lewis will go through shortly, we are projecting to be around the bottom of our target gearing range at the end of FY '21. As Lewis mentioned previously, we will be paying an increased interim dividend of $0.16 per share payable on the 16th of December. This represents a 33% increase on the interim dividend declared last year and enables us to make the accelerated investment manufacturing capacity that we are currently doing and expect to continue over the next year. The dividend will be fully imputed and a supplementary dividend of $0.0282 per share will be paid to nonresident shareholders. Looking now at foreign currency on Page 14. Profit after tax for the half declined by $4.9 million compared to the prior period, primarily due to the New Zealand dollar being stronger than at the 31st of March, 2020. This includes the results of our hedging program, which contributed a loss of $1 million after tax for the first half of this year. Our policy remains unchanged. And when there are opportunities to extend our hedging position, we are able to do so up to 5 years forward, and in some circumstances up to 10. At current rates and the assumptions used in our guide, for the second half this year, we would have an after-tax gain from hedging of approximately $10 million. These rates and assumptions would result in a decline of our H2 net profit after tax compared to the second half of last year by approximately $13 million due to net currency impacts. Now I'll pass back over to Lewis, who will outline our full year guide assumptions. Lewis?
Lewis Gradon
executiveOkay. Thanks, Lyndal. So I'll move now to Page 16. We've had a strong first half to the year, and we've continued to expand our installed base of hardware and hospitals. And since the last trading update we gave in August, we've maintained the same level of hardware and consumables revenue in our hospital group for the half year. And in our Homecare product group, OSA mask revenue also continued at similar levels to the first 4 months of the financial year. Now we cannot predict the course of COVID-19, the effectiveness of preventive measures, the adoption of preventive measures, the progress of a vaccine, outcomes of vaccines, the impact of any of those on future hospital rates or investments that countries may choose to make and treatment measures. So consequently, we really had no basis on which to provide traditional guidance for the full 2021 financial year. So what we're doing is providing a guide to the full year results based on the following assumptions, which I'll list. So first, we assume that hospital hardware sales returned to normal levels from January 2021. Second, we assume that the use of our hospital hardware returns down to approximately normal rates for the second half of the financial year. And third, we assume that OSA diagnosis rates are reduced for the second half of the financial year, and that's due to limited access to patients. And finally, we assume that freight costs remain elevated, resulting in a reduction in gross margin of approximately 200 basis points in constant currency terms for the full financial year. So now based on these assumptions and reflecting the sustained stronger hospital hardware sales to date, on that basis, full year operating revenue would be approximately $1.72 billion, and net profit after tax would be in the range of approximately $400 million to $415 million. And this guide is based on exchange rates of $0.69 for the New Zealand dollar to the U.S. dollar and EUR 0.58 for the New Zealand dollar to the euro. Just to be clear, our assumptions used in providing this guide, they're not a prediction or a forecast of the course of COVID-19 around the world or its impact on us, and they don't impact our production planning. We are continuing to grow the manufacturing capacity of those hospital respiratory products for the rest of the 2021 financial year, and that's because we think the world is counting on us and we think it's the right thing to do. Now while the efforts to contain COVID-19 remain uncertain, we believe the exposure clinicians around the world have had to hardware bodes well for treating respiratory patients and hospitals over the long term. Now with that, I think we can now open the call for questions.
Marcus Driller
executiveThanks, Lewis. And operator, Kelly Ann, if I could ask you to please open the lines up for questions. [Operator Instructions]
Operator
operator[Operator Instructions]
Marcus Driller
executiveThanks, Kelly. I think we have our first question, and it's from Andrew Goodsall at MST Marquee. Please go ahead, Andrew.
Andrew Goodsall
analystCongratulations on a great response to the COVID and the great result. I was just going to quickly ask just if you could add any comments around third quarter trading to date, just with the Northern Hemisphere second wave and lockdown?
Lewis Gradon
executiveWell, yes, I can. But before I do that, Andrew, I want to point out, one, really, really big thing, and maybe could relate to all the questions we're about to get. And that is when we look back on that first half, we have massive variability from month-to-month in both our hardware and our consumable revenue. If we look at a region over the 6 months, we have really big variability from month-to-month. It tends to track COVID hospitalizations. If we just take a snapshot of 1 month from time and we look at the world, again, we have really big variability. And I think that if we took the last 3 months, and we tried to forecast the next 3 months of that, we'd be changing our forecast on a monthly basis. So I don't think there's a lot of value in doing that or going there, Andrew. There's just such massive variability. Having said all that, and with that caveat, it's looking pretty strong.
Andrew Goodsall
analystAll right. Anything else you want to add to that? Or just strong?
Lewis Gradon
executiveWell, again, it's impossible to draw a trend of what looks like a pretty random graph. It doesn't look to us like anything is going away.
Andrew Goodsall
analystOkay. And then the second question, just curious around your outlook comments on OSA and the comment on diagnostics in the second half. I was just going to see if you could expand on that because, I guess, I'm reading it as you're seeing a slowing of new patients in the second Northern Hemisphere lockdown because of lack of access to diagnostics?
Lewis Gradon
executiveYes. I think that's a fair comment. And we're trying to take account of the impact of COVID on sleep labs being open, whether they can pivot to home diagnosis where the patients want to be engaged in treating sleep apnea, where the patients have the money to contribute to that. So trying to take account of a whole lot of things. We've kind of landed on it's almost impossible to try and predict those impacts. So we've taken an arbitrary number to put in our guide. And that arbitrary number we just assumed that 80 -- we would have 80% of last year's new patient starts. Our second half would be 80% of that this year. I just want to emphasize, we've used that. It's relatively arbitrary number. Fair comment to say, I think, from what we're seeing. We know it's reduced, but to what extent and how long in the future, we just picked the number.
Marcus Driller
executiveSo next question comes from Marcus Curley at UBS. Go ahead, Marcus.
Marcus Curley
analystI just wondered if you could talk to what you think the benefit from COVID has been across invasive ventilation versus new apps or high flow. I suppose, it looks like the growth in consumables in invasive ventilation was stronger. Obviously, the average consumable price there is lower, so it would suggest quite a large skew in terms of COVID patients towards your traditional business versus your new app business?
Lewis Gradon
executiveYes, that's a complex question, Marcus. So remember that we've given you new apps growth rate. And in new apps, you've got -- also got noninvasive ventilation that's running a bit under the average rate. And you've also got surgical, which has pretty much disappeared during the last 6 months. So you've got some drags on the new apps rate, that would be the first comment. Second comment to your question would be that we're fairly confident that all these intensive care ventilators that have gone out, not all, but a large proportion of these ventilators that have gone out. We've managed to supply them with humidifiers and humidification products. And then I guess the third caveat is, typically, in a normal year, when we talk about utilization, we're talking about our revenue. And in a normal year that kind of makes sense. But what -- we don't actually have visibility to utilization. So what we have visibility to is our sales. So there's another variable there that we can't put a number to, and that is how much of this is being utilized, and how much of this is customers, hospitals, supply chains rebuilding their inventory.
Marcus Curley
analystCould you talk a little bit to what you think your installed base has increased by across invasive ventilation and high flow?
Lewis Gradon
executiveNo, that's not a place that we're comfortable going. You can see certainly the numbers for the half. So you can draw the conclusion that it's increased substantially.
Marcus Curley
analystOkay. And secondly, just on the flu season, is that an influence on why you are suggesting for the second half? Or assuming, I should say, that utilization in the hospital space falls back?
Lewis Gradon
executiveSo we're not really thinking about the flu season this year. We think it's just been completely not only swamped by the other flu, the COVID-19 one. So that really hasn't played into any of the assumptions. Again, it's kind of an arbitrary number that we've chosen to say, well, we'll assume normal utilization for the second half. I spoke about all the variability in the first half. And on a month-to-month basis, it's all over the place. But if you take the average over the first half, it doesn't look too unusual. So that's kind of the only thought that's gone into that assumption for the second half of averaging about normal utilization.
Marcus Driller
executiveNext question comes from Lyanne Harrison at Bank of America.
Lyanne Harrison
analystI know you've mentioned you can't speak exactly to the October and November trends. But can you give us some indication? And if we look at the hospital revenue, if we look at the hardware, are you still seeing demand on hardware come through from all the geographic regions, such as U.S., Europe, APAC, and other? Or are there specific regions that you can call out that is still demanding hardware?
Lewis Gradon
executiveI think the answer to your question, Lyanne, is yes. And it's all regions. With the caveat that we're talking about 2 months, what's been a very variable -- well, you're up to 8 months now. Very, very variable 8 months. Those last 2, I'd say, across all regions, and hardware demand continues.
Lyanne Harrison
analystOkay. And would that hardware demand be stronger or less strong than what you experienced through the first wave, particularly for the United States?
Lewis Gradon
executiveAgain, I'd caveat that with the very, very variable, taking 2 months out of something. Just to try and put a color on it, we can go -- we can have a month that's utilization looks like maybe double normal to months where it looks like half. So you're talking big variation, which I think it's very, very dangerous to focus in on 2 and a bit months, 1.5 months. 1.5 months, really dangerous. And going with that caveat, the last couple of months -- look, you could pick a couple of months that looked like that out of the first half. But for any region, actually.
Lyanne Harrison
analystSo sorry, so just to clarify that, if I looked at the first, say, 1.5 months of third quarter compared to April and May or April and the first half of May, would that demand be -- the hardware demand be stronger or less stronger than that period? I guess, what I'm trying to understand is...
Lewis Gradon
executiveWhat I'm telling you is I could find 2 months in the first half -- I could find 2 months in the first half that look for these 2 months. So I think we are just on such dangerous ground, trying to draw any extrapolation out of the 2 months. I really want to caution you on that. It's dangerous.
Lyanne Harrison
analystOkay. No problems, why don't I move on and let's talk about consumables revenue. Would you say that there is possibly increase -- likely to be increased consumables growth, given that you've got a high install base now and then also a second wave of coronavirus, particularly through the United States?
Lewis Gradon
executiveWell, yes, we do think that's likely. And if you look at the guide we gave to the second half, that is kind of built-in there. We're assuming that the hardware base is utilized. So that gives you consumables growth. And then the only additional comment to make to that was once we get to our second half, we're lapping February and March. February and March, we had already begun to see the pandemic response in our consumables revenue.
Marcus Driller
executiveThanks, Lyanne. Our next question comes from David Low at JPMorgan.
David Low
analystLewis, could we start with just talking a little bit about how much pull forward sales you think you've received as a result of the recent period. So where did the AIRVO nasal high flow sales end up versus where you perhaps would have predicted they would have been a year ago? I'm just trying to get a sense as to how much additional equipment has been sold into the market on the hardware side.
Lewis Gradon
executiveWell, the best sense we can give is that 383% hardware growth of what's happened. In terms of trying to estimate what's been pulled forward, I wish we could. But at the moment, we have -- I'd just say we couldn't. We can't interpret what's being pulled forward at all. We don't think this is pulled forward. So far, looking at data, we see -- it looks like what we're placed is being utilized.
David Low
analystOkay. Yes. I guess what I was trying to get a sense as to how far ahead of plan are you in terms of rolling out the nasal high flow? And then of course, the real question, I think, for the business is where to after the pandemic, are we -- have we just stepped forward a number of years and growth continues from there? Or have we seen a whole lot of hardware sales into the market, which will now take a little bit of time for the underlying normalized demand to catch up. Any thoughts on that?
Lewis Gradon
executiveYes, you're right. That is the question. So I think in terms of Optiflow and AIRVOs, we had such low global penetration prior to the pandemic. We don't think we're anywhere near saturating that market whatsoever. We think the challenge and what our job is, what our opportunity is, is to ensure it continues to be used post-pandemic for -- as a default therapy for respiratory support. That's what we'll be working on, and that's what we'll be aiming for. So if we achieve that, or then you're right, we would have just managed to roll progress forward several years depending on how long these rates go on for.
David Low
analystSo we saw a lull in the COVID cases, particularly in the U.S. I'm wondering if there's any anecdotes that came through from that period as we pass the peak and there was a lot of this, the hardware, Fisher & Paykel's hardware in some of these hospitals. And I'm thinking in some regions, obviously, more -- had earlier peaks than others. And what happened to utilization in those periods that follow, perhaps that's possible to say, but just any thoughts or anecdotes on that front?
Lewis Gradon
executiveI think during the lull, it was mostly about trying to replenish inventory. So it's a bit hard to say from any data what was actually going on there. People were trying to build inventory. And that might have impacted their treatment decisions also. And also bearing in mind that our salespeople haven't had great access to hospitals that's been really essential access only during this whole period. I'm wondering if, Paul, wants to add some color?
Paul Shearer
executiveYes. Well, just -- it's been lumpy for a whole variety of reasons, David. And then -- and of course, COVID is kind of started in New York and spread in other states and things, so that has an impact, too. It's too much variability there to about to be able to draw any real conclusions.
Lewis Gradon
executiveAnd no real anecdotal that I feel talking to the guy.
Paul Shearer
executiveAll right. I think there's only one other thing I would say, what has been very helpful is that we've got a whole lot of new customers that are now gaining exposure and interest in AIRVO and Optiflow. And I think that bodes really well for the future.
David Low
analystYes. No, look, I gather it's an impossible question, but it's also the crucial question. If I could squeeze in one more. Just the Homecare business, there's a comment there about myAIRVO sales being strong. Can we just talk to how much demand you saw for treatment of patients at home, presumably COVID patients at home with myAIRVO?
Lewis Gradon
executiveSo we don't know what the myAIRVO product is being used for in the home. I don't -- we can't give you any data around that. I think 3 or 4 months ago, myAIRVO has been growing strongly for a while. It was sitting on a similar trajectory 3 or 4 months ago, and I'd say probably it's picked up. It's been accelerating over the last 3 or 4 months. What's being used for, harder to say.
Marcus Driller
executiveThanks, David. Our next question comes from John Deakin-Bell at Citi.
John Deakin-Bell
analystOkay. I was just trying to get a little more -- just to ask that question a little differently around the geographic demand. So we've got your general geographic growth, North America 44%, Europe 70%, so quite a big difference, but we don't have any color between the businesses and also between the hardware and the consumables in the hospital side. Can you just try and give us a bit more color on where the demand geographically has come from?
Lewis Gradon
executiveYes. Well, first of all, those numbers you're looking at are confounded by a couple of things. They're confounded by currency, foreign exchange rates, and also, you've got kind of different proportions of OSA in those different markets also. So I wouldn't go to that as my guide. And also they're more strictly defined as the geographical region where the sale was made, which may not be where the product ends up. So I don't know if I'd rely on those numbers. What I can tell you is that over this last half, about somewhere around half of the hardware placements during the half were outside North America and Europe. And we saw stronger consumable growth of a smaller base in consumables outside North America and outside Europe. And I would say, in that region outside North America and Europe, it's pretty well distributed across kind of all the different subregions. They all look pretty similar growth rates in magnitude.
John Deakin-Bell
analystOkay. And in that -- those numbers I was quoting, there's a very big other line, which is outside of North America, Europe and APAC. I just wasn't sure where that was.
Lewis Gradon
executiveMe neither.
Lyndal York
executiveYes. John, it's Lyndal here. So that is basically everything that's not Europe, North America or Asia Pacific. So it's Africa, Middle East, Latin America, primarily there.
John Deakin-Bell
analystRight. Okay. Because that grew 300% or something. So you effectively, you've sold stuff everywhere in the world is what you're saying?
Lyndal York
executiveCorrect.
Lewis Gradon
executiveIf you take any kind of subregion. If you take Latin America, if you take Middle East, if you take Eastern Europe, they all look pretty similar over a 6-month period.
Marcus Driller
executiveThanks, John. Our next question comes from Chris Cooper at Goldman Sachs.
Chris Cooper
analystSo my 2 were really on utilization, but I think you've been as clear as you can be, I guess, that you expect to see some relative stability there. So look, perhaps I can just ask an even longer-term question. I mean, the longer-term ambition to sort of displace conventional oxygen therapy, you've got that on Slide 27. How much has that changed over the -- let's take a 5-year view in terms of like a 1- or 2-year view here. I mean, what percentage of conventional oxygen therapy has been displaced already today, sort of pre-COVID or during COVID? And where do you think that number is in 5 years' time? And I guess the question is, has that steepened that penetration trajectory through COVID? Or do you think it's more or less the same as it was? I'd just be interested to hear your thoughts on the slightly longer-term view here. But perhaps I can also ask a slightly more granular one just on gross margins. Air freight is obviously still having a material impact. I wonder whether you're seeing any sort of selling advantages actually in terms of efficiency or speed to market. I know you're now sort of having spent a few years above your gross margin target. You're now a bit below it. Should we think there's any sort of stickiness to some of these costs that you've incurred through this -- through the pandemic? And it's actually helping to deliver some of this top line strength that we're seeing? Or rather as we get back to more normal conditions, do we see gross margin come back up to where it was?
Lewis Gradon
executiveOkay. We'll park the gross margin one for now and we'll go to the first question. So longer term. So over the last 6 months, I don't know if we can put any data or number, even anecdotals on have we displaced conventional oxygen therapy. You can see it in some of the clinical data, certainly for COVID patients where the protocol is to start patients on nasal high flow Optiflow. So you can see it in from the clinical data where that's a protocol. I don't know if we can help you with what percentage. I think the fundamental here is that we've placed a lot of hardware. So in terms of our normal selling process, we need to talk about clinical advantages and clinical benefits of Optiflow. We need to talk about the economic advantages and then we need to have our customer purchase some hardware. And then we need to go in and install it, and then we need to go in and train every single user in the institution on how to use it. So by placing all this hardware, we're certainly over, call it, half the hurdles. The job is half done. And maybe it's all done, depending on the experiences and thinking about COVID versus respiratory patients, maybe it's not. But that's what we'll be working on. So to date, the way we are thinking of it is that -- and it depends how long things go on at this rate, of course, where we finish. But we are thinking that we've at least moved things forward maybe 2 or 3 years. And if we've got some work to do to displace conventional oxygen therapy, we're doing that work with a lower hurdle. So I think that's the best answer I can give you to your first question. Of course, I've forgotten the second question. So Lyndal reckon she can remember it.
Lyndal York
executiveIt's something about gross margin. So I'll talk you through gross margin, Chris. We have seen significant impact from freight in the first half. And if you stripped out the excess freight costs, which is the percentage that we've sent air freight, which got up to 60% earlier in the half and averaged around 25% for the half, it's currently down slightly below 20% that we're sending air freight at the moment. And that's what we have assumed in our guide for the second half in terms of stickiness there. Then it's also the cost per cube of that air freight. It got up to about 8x what it would normally cost us, which is in a normal world, 4 to 5x more expensive than sea. So it's quite -- air freight is more expensive than sea freight, and we were seeing it exorbitantly expensive in the early months of the pandemic. Now that has come down slightly, and we're currently tracking around 2x the normal cost of air freight. That's what we've used in our assumptions for the guide for the second half. So on those assumptions, and if that freight level of air and cost per cube there hold steady, we're expecting or we would project then our second half gross margin in constant currency to be about the same as it was in the second half of last year. So we will still have some elevated freight costs compared to last year. But don't forget, last year, we did start to see some of that elevated freight costs in March. But we are then going to see some of that volume benefit and that efficiency benefit come through to offset it, so that for the total half, second half, well, we would be assuming to be similar to last year second half, which is around about that target 65% constant currency.
Lewis Gradon
executiveAnd then long term, when we are carrying some additional operating costs related to COVID, we don't see anything there that we think is long-term sticky, PPE and sterilizing and cleaning.
Lyndal York
executiveCorrect, yes.
Chris Cooper
analystGot it. And just a quick follow-up. Just on price. I mean -- I noticed, I mean, last 2 times you've given us updates, you've commented that you haven't increased prices. Prior to pandemic, I believe there were modest price increases going through. You've obviously paused them. Should we be thinking that price increases begin to come back at some point as we get to more normal conditions? Or are you happy with the current level?
Lewis Gradon
executiveI'll pass that question over to Paul.
Paul Shearer
executiveYes, I think that -- I think we can just assume, Chris, that when things go back to normal that our business will go back to normal. And the way we've conducted our business in the past will be pretty consistent with how we'd like to conduct our business in the future.
Marcus Driller
executiveThanks, Chris. Our next question comes from Tom Deacon at Macquarie.
Tom Deacon
analystAnd congrats on the good results. Just one on CapEx for me. How are you guys feeling about manufacturing capacity at the moment with the continued COVID demand? And you kind of mentioned that we should expect $185 million or so in this financial year an indication of what we could expect in FY '22 at the moment, given what you're seeing out there?
Lewis Gradon
executiveSo I'll give you the thinking, and then I'll hand over to Lyndal to get the numbers straight. Our thinking is that we keep building, manufacturing capacity for these products until things have clearly stabilized. That's the sum total of the thought. The manufacturing expansion plans currently go out to about mid next year. And obviously, it's something we are continually reassessing. Lyndal, do you want to talk to the CapEx FY '22?
Lyndal York
executiveYes. Look, we haven't had a good look through into FY '22 at this stage. However, there will be some carryover CapEx from what we have started this year, particularly our third building in Mexico will finish and continue spending and complete there. Likewise, as Lewis said, we'll be continuing to accelerate that manufacturing capacity into sort of the middle of next year, so there'll be some carry on of that. So that will probably have it a bit more elevated than it would normally be. It really will depend on how we're seeing COVID as well as our sales play out and making sure that we always are aiming to keep plenty of manufacturing capacity ahead of the demand and the need.
Lewis Gradon
executiveAnd then I suppose the other comment. We're not thinking of this as abnormal or extraordinary or one-off CapEx in any way. We're just thinking of it as being pulled forward. We would have built this equipment and built these buildings sooner or later anyhow.
Lyndal York
executiveCorrect.
Marcus Driller
executiveOur next question comes from Chelsea Leadbetter at Forsyth Barr.
Chelsea Leadbetter
analystMaybe if I come back to the questions that have been around hardware in the hospital. And just trying to see if I can get some context in terms of -- I mean, clearly, it's been a big year in terms of the uplift. But in terms of the mix between AIRVO versus your sort of 950, 850?
Lewis Gradon
executiveSure. Well, AIRVO is of a smaller base and rate. So it's the higher end of the growth rate. Humidifier is larger base -- larger underlying rate. So it's at the lower growth rate in, lower side. Does that help you?
Chelsea Leadbetter
analystOkay. So no visibility on sort of, I guess, mix 50-50 split, 60-40, that type of kind of split between the actual demand?
Lewis Gradon
executiveChelsea, you're right again.
Chelsea Leadbetter
analystOkay. All right. And then in terms of the actual guide assumption set. So when you say return back to normal levels, and I appreciate this is just a statement that you're basing your assumptions on. But what do you mean by normal? Are you referring to sort of pre-COVID levels of revenue for hardware? Or are you assuming -- is that the way I should be thinking about it?
Lewis Gradon
executiveYes, absolutely right. We're thinking pre-COVID. So take first part of FY '20 or FY '19 or something like that in pro rata, that's what we're thinking.
Chelsea Leadbetter
analystOkay. No, that's clear. And just a second question, I appreciate we've all tried to ask the same types of questions today around understanding what's going on geographically, et cetera. But I mean, can we come to, I guess, 1 market, be it China, that maybe is in a slightly different position. And could you kind of give us some context in terms of what's actually happening there with respect to demand, churn rates for your consumables, all of those type of things that may help add some color to the discussion?
Lewis Gradon
executiveYes. That is interesting. So of course, we saw the big jump up in demand in China just like everyone else, and we saw it in hardware and we sort in consumables. Then we saw -- when they kind of got on top of it, we saw a lull. I would say, over the last 6 months or so, China, for us, has now returned to normal. Bearing in mind that China, for us, normal is actually pretty high growth anyway. So it looks like China has returned to normal high growth rather than COVID high growth. And for our Chinese market, we are seeing a higher proportion of consumables, so -- which looks like higher utilization. So we're seeing a higher proportion of consumables than we would have seen 12 months ago.
Marcus Driller
executiveOur next question comes from Stephen Ridgewell at Craigs Investment Partners.
Stephen Ridgewell
analystI just wanted to try and clarify some earlier comments in response to questions about trading the last 1.5 months. Lewis, noting your comments about not extrapolating and which you could caveat. I guess to be clear, are growth rates tracking a similar or stronger or weaker relative to the 383% growth we saw in hospital devices in the first half? And similarly, for hospital consumables. Can you give us directionally how that's tracking in the last 2 months?
Lewis Gradon
executiveI'm going to repeat the caveat, Stephen. This is a very dangerous business, extrapolating monthly stuff where months can go all over the place. Very dangerous business. So having said that, let's do it. Shall we? Is kind of where we're going. I think it's fair to say if you look at the 6-month -- well, if you look at the period right up until now, the overall sort of trend is probably increasing hardware. Although we'll have a month where it goes the other way, for sure. But we don't see any let up, I would say. That's the best interpretation I can give you. And if we average the whole, what is it, 8.5 months? 7.5 months, we'd say probably more up and down would be a trend.
Stephen Ridgewell
analystAnd for consumables in the hospital space?
Lewis Gradon
executiveSimilar. Similar comments. Exact same comment.
Stephen Ridgewell
analystYes. Okay. Because I guess reading from your early comments, the picture you're trying to -- in July you're probably seeing that again at the moment?
Lewis Gradon
executiveYes. Something like that.
Stephen Ridgewell
analystOkay. And then also just to flesh out the comments on production capacity, I think back in June last year, you sort of guided to 100% growth in production capacity for high flow and breathing circuits by about this time of the year. I guess, could you just clarify, have you kind of hit that target for 100% production growth? And then can you give us any insight as to how much more runway you've got to increase production over the second half or plans to further increase production by the end of the period?
Lewis Gradon
executiveYes. That is a real tough one. As I said, the plan is keep increasing production capacity until things stabilize. We've hit all our targets, we've hit or exceeded all of our targets actually that we were aiming for. Maybe it can be a bit of color on what we're trying to do. We're trying to rebuild inventory. Inventories are nightmare at the moment and that we normally talk about it in weeks of revenue. The problem right now is weeks of what revenue? So our inventory target is 3 months of peak demand for hardware. 3 months of whatever we've seen as the peak, we'd like to be carrying that as stock. And for consumables, we'd like to hit to a similar rate, 3 months, 14-odd weeks of stock related to peak demand for the hardware. And what I can tell you is we're nowhere near that kind of inventory holding at present. And so we think we're going to keep building out the capacity until mid next year to -- is the thinking.
Marcus Driller
executiveThanks, Stephen. We've got no more questions in the queue. So I think in the interest of keeping this call to an hour, we'll pass back to you, Lewis, to wrap up.
Lewis Gradon
executiveThanks, Marcus. Look, I just want to say a heartfelt thanks does go out to our customers and to those health care providers for all of their efforts this year and to our suppliers, shareholders and clinical partners, who are doing an outstanding job of supporting us during this extraordinary year. And at a time in history that really does defy expectations. We're still doing what we do best, and that's improving care and outcomes for patients. So thank you all. Thanks for the high-quality questions. Much appreciated. Thank you.
Operator
operatorThat will conclude today's conference. Again, thank you all for joining us.
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