Greenply Industries Limited (GREENPLY) Earnings Call Transcript & Summary
November 7, 2022
Earnings Call Speaker Segments
Operator
operatorLadies and gentlemen, good day and welcome to the Greenply Industries Limited Q2 FY '23 Conference Call hosted by Asian Markets Securities Limited. This conference call may contain forward-looking statements about the company, which are based on the beliefs, opinions and expectations of the company as on date of this call. These statements are not the guarantees of future performance and involve risks and uncertainties that are difficult to predict. Actual results may differ from such expectations, projections, et cetera, whether expressed or implied. Participants are requested to exercise caution while referring to such statements and remarks. [Operator Instructions] Please note that this conference is being recorded. I now hand the conference over to Mr. Karan Bhatelia. Thank you, and over to you.
Karan Bhatelia
analystHi, everyone. And thank you for joining us on the Greenply Industries 2Q and first half FY '23 conference call hosted by Asian Markets Securities Private Limited. In the panel today, we have Mr. Manoj Tulsian, Joint Managing Director and CEO; Mr. Sanidhya Mittal, Joint Managing Director; Mr. Nitin Kalani, CFO; and Gautam Jain, VP, Strategy and IR. May I now invite Mr. Manoj Sir to begin the proceedings of the call. Thank you, and over to you.
Manoj Tulsian
executiveThank you, Karan. Very warm welcome to everyone present, and thank you very much for joining us today to discuss Greenply's operating and financial performance for quarter 2 FY '23. To share the overall perspective, last quarter was a mixed bag of challenges and opportunities. From a demand perspective, consumer sentiments have been positive, especially during the festival season, supporting good sales momentum. Although on the costing side, we have faced similar headwinds of continued rise in timber prices with easing of chemical prices. On stand-alone basis, we have achieved sales growth of 14.8% in quarter 2 FY '23 on a Y-o-Y basis supported by volume growth of 7.2% and realization growth of 6.5% on a Y-o-Y basis. The recently launched Green Platinum in premium brand category supported both volume and realization growth during the quarter. Also our largest and latest plant at Sandila aided in serving the demand uptake. On a Y-o-Y basis, operating margins declined due to steep rise in raw material prices, as mentioned earlier, and increased marketing expenses also. However, on a sequential basis, it has improved due to better product mix. We have maintained our prudent working capital management that stood at 28 days for the previous quarter. In our Gabon business, we achieved sales of almost INR 59 crores in the last quarter with a growth of almost 5% on a Y-o-Y basis. This was supported by added capacities and billing of dispatches done in previous quarter due to better mobility. European power and energy costs to remain volatile on supply versus demand in winter and Russia, Ukraine war, and that has created new level of challenges for the Gabon business. And this will remain under watch for us in the quarter 3 and quarter 4. We are not very optimistic in terms of the performance of our Gabon business in quarter 3 and quarter 4 for sure at this point of time. In India business, we remain optimistic on the back of surge in housing demand, improving consumer sentiments and shift towards branded products. To cater to the new age customer segment, we have introduced a 10 by 4 extra large plywood sheet first time in India with granular structure and aesthetics. We believe this new introduction will enhance our brand portfolio propositions further. With this statement, I would like to hand over to Sanidhya to update on our new projects and manufacturing partners.
Sanidhya Mittal
executiveThank you, Manoj, and good evening to everyone on the call. Most importantly, our latest and largest greenfield plywood manufacturing unit at Sandila, Lucknow has started commercial production during the last quarter. The plant's capacity is 13.5 million square meters per annum, contributes to almost 28% of our plywood capacity in India. Equipped with the state-of-the-art technology, it is one of its kind in India. Having single line plywood production, the plant has been strategically located for better proximity of major raw materials and will help to cater to emerging demands in North and Central markets efficiently. Our focus is on streamlining the machinery and labor, and expect to reach 75% to 80% utilization levels by Q4 FY '23. In our asset light model, we have 2 manufacturing partner units in Bareilly, UP for manufacturing of plywood and allied products. We are fully utilizing the capacity of the first project. In the second project, on increasing demand for doors in the market, we have started partial production in Q3 FY '22 and expect the remaining to start soon. This will enhance our ability to cater to growing demand in this segment. Construction activities at our newly signed plywood partnership unit in Hapur, UP with the capacity of 7.5 million square meters per annum is going as planned. It is expected to be commissioned by the end of the fiscal and supports to serve the mid-segment plywood market. In our upcoming MDF plant in Vadodara, Gujarat, major machinery dispatches are completed and installation is in progress. Civil construction work is going on as scheduled. Due to some bottlenecks in international ocean freight movement and congestion at ports, we might experience some delays in remaining machinery inflows. However, we're still trying to complete the project in our timeline of Q4 FY '23. We have also started other groundwork activities of building the team for this new segment and recently on boarded an experienced person to drive the MDF sales. Alongside, we are working on the distribution channel and developing market strategies to cater most of the opportunities. Talking of the demand scenario in the plywood industry. Healthy traction in real estate sector post Diwali will support the growth. The momentum is expected to continue beyond as well with improving consumer sentiments towards homeownership, especially in semi-urban and rural regions and government thrust on spending in infrastructure. With this perspective, I would like to open the floor for Q&A session. Thank you.
Operator
operator[Operator Instructions] We have the first question from the line of Arun Agarwal from Kotak Securities.
Arun Agarwal
analystSir, my first question is on plywood demand. You talked about the momentum continues there. Could you just help us out what sort of volume growth we are looking at for the industry and maybe for the company this year?
Manoj Tulsian
executiveSee, in terms of industry, again, I have been saying this that we don't get any such published data. It's very difficult to say that at what percent the industry is growing. We have grown this time in volume. We had a volume growth of around 6% to 7% on a Q-on-Q basis. And we feel that for the full year, we can have a volume growth of anything between 12% to 14%. This is also helped by our new capacities now, which is coming in place in Sandila. So on the supply side, we are better off and that will help us to grow on the volumes.
Arun Agarwal
analystCorrect, sir. Sir, I mean -- so second half, we will still be somewhat in single digit growth, is it, because the first half base was slow last year? So if you look at second half to second half, how are we placed in terms of growth?
Manoj Tulsian
executiveAs I said that in the second half, we are trying to look at a replica of quarter 2. Quarter 2 multiplied by 2 is what we are targeting at second half, H2.
Arun Agarwal
analystAll right. Sir, the other question is on the manufacturing partners that we talked about. I think we're talking about that we are fully utilizing their capacity. But if I look at the sales volume breakup, it seems that for the past 2 quarters or so the manufacturer -- the manufacturing partners' sales volumes have come down. So just trying to...
Manoj Tulsian
executiveWell, yes. So there are 2 reasons. One, of course, there has been some production challenges also at their end. The plant has not been able to fully stabilize. In bits and pieces there has been some bottlenecks. And also one portion of the plant, which is door manufacturing, we even still could not start. I mean we just kick started with a very small pilot launched finally in the previous month, which is -- actually, this month, in the month of October. And we are expecting that, that will start going now in production and ramp up starting from November. So I think primarily it is the efficiency issue at the plant level.
Arun Agarwal
analystSir, just one last question here. Sir, depreciation and interest cost has increased on the consolidated level. If you look at stand-alone numbers, I mean there's not much increase there. But at the consolidated level, that has increased. So can you just throw some light on that?
Manoj Tulsian
executiveYes. So to some extent, whatever -- one, the loan in Gabon has slightly gone up. And second is also that the earlier facility whatever we were taking in Gabon was all backed by the green side stand-alone guarantees. We have withdrawn some of the guarantees and we have shifted those loans to Gabon. So we've taken -- converted those loans to Gabon banks, where the pricing is slightly higher. So we felt that it is better to delist that. And that actually challenges the Gabon team also further to stand on their feet properly and try and make that much of money that we are able to not only meet the interest, but also start repaying. It was more of a strategy call.
Arun Agarwal
analystAnd what about the depreciation? Why the depreciation would have increased?
Manoj Tulsian
executiveThe depreciation is -- Sandila has now been capitalized. So you will have new stream of added depreciation in the overall of that.
Arun Agarwal
analystThat would be in the stand-alone books, correct?
Manoj Tulsian
executiveNo, no, no, at the control level.
Arun Agarwal
analystOkay. The Lucknow plant is a subsidiary, is it?
Manoj Tulsian
executiveIt is a subsidiary, yes.
Operator
operatorWe have the next question from the line of Sneha Talreja from Edelweiss.
Sneha Talreja
analystA couple of questions from my end. Firstly, your...
Operator
operatorMs. Sneha, your voice is not very clear. Could you kindly come on the handset mode?
Sneha Talreja
analystIs it better now?
Operator
operatorIt's still breaking up in between.
Sneha Talreja
analystI think this should be better?
Operator
operatorYes, this is clear. Go ahead.
Sneha Talreja
analystA couple of questions from my end, please. You mentioned about your guidance. So you said that MSM, 12% to 14% guidance. Secondly, you also said that you want to revise that -- you also want to do 17% MSM for volume -- percent for volume in the coming 2 quarters. That actually brings me to the question that in that case, you will be actually doing 16 to 17...
Manoj Tulsian
executiveSneha, your voice was not very clear. Can you repeat the question again?
Operator
operatorMs. Sneha, can you hear us?
Manoj Tulsian
executiveI think we lost her.
Operator
operatorYes. We move on to the next question. I now invite Mr. Udit Gajiwala from Yes Securities.
Udit Gajiwala
analystWhat can be the peak revenue that we can expect from the Sandila facility that we have started?
Manoj Tulsian
executiveSee, if you talk from a capacity perspective, we can touch anything around 250 here. But I would say optimally the plant will run somewhere around 200 to 220 here.
Udit Gajiwala
analystGot it. And sir, on your comments on what type of timber escalation can we expect further and also on the chemical front, if you can throw some light for H2 and FY '24 as well?
Manoj Tulsian
executiveSee, we have been waiting for -- I mean just waiting that timber prices will soften. And this has not happened in the last 12 to 15 months. It has just gone against all the trend charts what I understand, what I have seen of the past many years. But we've just seen some signs of slight softening in the timber prices. Chemical prices have come down to a certain extent. They are again stable at those prices. It all remains to be seen from there also whether they will go down further or not. See, most of the commodities, we have seen so much of corrections which has happened, but unfortunately, in timber, that has not yet happened. It's actually a cyclical crop. And as far as chemicals is also concerned, we all have seen corrections in chemical prices. Whether it will go down further or not remains to be seen.
Udit Gajiwala
analystUnderstood. And sir, any price hikes that we took this quarter and any anticipated for the remaining part of the year?
Manoj Tulsian
executiveNo, quarter 2, we could not take any price hikes. In fact, there was -- as I said that since the raw material prices continue to move up, we were just trying to do some working. It has affected our margin to the extent of almost 0.8% to 1% during the quarter. Having said that also, we didn't wanted to take any further price increase at this point of time because the numbers might look good, but the whole quarter was slightly topsy-turvy. At times, we felt that the demand scenario is very good. And other times, we felt that it is weak. So we had to balance it out. And now that we have some additional supply coming from Sandila, we have the opportunity to grow our volumes also, which for some time was not taking place.
Udit Gajiwala
analystGot it. Got it. And sir, you have talked about repeating your Q2 -- I mean, Q2 numbers into Q3 and Q4. So that is somewhat -- something around for the full -- H2 could be something 34 million type of a number, just a ballpark on the volume front. So that is kind of a growth of 16% to 17% as compared to previous year, whereas you're guiding for 12% to 14%. So is there some missing...
Manoj Tulsian
executiveI think last year we did around 57.5 million MSM. And this year then, it will turn out to be around 67, right? So how much is the growth coming?
Udit Gajiwala
analyst16% to 17%.
Manoj Tulsian
executive16%. So whatever will be the number -- if it is 16%, I stand corrected. It will be around 16% then.
Udit Gajiwala
analystGot it. And sir, just lastly -- sorry, to bring it up back -- just on the margin front. Also, if you can throw some guidance when will we see margins inching up back?
Manoj Tulsian
executiveNo, margins at this point of time, I think it's slightly difficult to guide. As I said that the market looks good at times; the market at times doesn't look so encouraging also. I'm sure that you people would have heard that from others also. We are trying to work our way out. And as I said that now that we are slightly supported better off on the capacity, we are trying to make sure that we are able to utilize those capacities and grow on volumes also. So at this point of time and with a similar performance, I don't see any further improvement in EBITDA margin. Our marketing spend also we are slightly up. If you see on a Y-o-Y basis, last year, we were around 2.5% same quarter. This year, we are at around 3.5%. We think we'll continue at 3.5% for the full year also. So we won't get any advantage. Neither we want to draw any advantage out of that because we feel that these are investments on a longer horizon. And so whatever is needed to be done to the business at this point of time for future growth, we'll not back out, we'll continue to invest, even if in the short run there is some impact on the margins.
Operator
operator[Operator Instructions] We have the next question from the line of Manan Shah from Moneybee Investment Advisors.
Manan Shah
analystYou mentioned in your opening remarks about some delay in the plant and machinery for the MDF unit. So is this delay purely due to logistics? I believe our supplier is a German company. Is our supplier guiding for some delay to power issues that are being faced over there?
Sanidhya Mittal
executiveI think I'll answer this question. This is mainly on account of congestion at ports. And even after the ship is reaching India, by the time the ship actually gets berthing, it's like another 8 to 10 days. And then getting those goods from the port to the site and all of that is becoming a challenge. There is no major delay from the end of the supplier.
Manan Shah
analystRight. So the delay should not be more than 10, 15 days, right?
Sanidhya Mittal
executiveHopefully, yes, fingers crossed. As of now, it looks like we can achieve our committed target of quarter 4 FY '23.
Manan Shah
analystMarch?
Sanidhya Mittal
executiveMarch, yes. March -- looks like March is achievable.
Manan Shah
analystSure. Understood. Secondly, on -- from the data, it seems that the MDF imports are on an increasing trend. So is this putting any pressure on the realizations on the MDF front? And also post our commissioning on the capacity -- our capacity, do you envisage any softness in the realizations on the MDF side?
Sanidhya Mittal
executiveSo I think the current level -- we see the listed players and their margin. So honestly, when we see these margins, we feel very encouraged, but we also feel that these margins are not sustainable. So on a long run, honestly, all our paybacks and calculations are made at 18%, 20% level EBITDAs. So I'm not worried on a long run. But in the short run, yes, we were also expecting that the whole industry is enjoying a 30% plus EBITDA number, we'll also get that. But that looks very difficult. Because -- you have rightly pointed out the problem. Yes, there will be import and there will be capacity challenges in the shorter run within India because everybody is trying to put a capacity, including us.
Manoj Tulsian
executiveAnd also a 30% plus margin is also not sustainable. So we have been discussing this that possibly there has to be correction. Otherwise, there would be substitutes, which will come back. So anything between 22% to 25% margin looks sustainable, but who knows how things pan out. Today -- nowadays, it's very, very difficult to really give a very forward-looking view.
Manan Shah
analystUnderstood. Also from your answer to the earlier participant on the demand side, you mentioned that some months you felt there was strong demand, while some months -- so if you can just throw some more color on that side? I mean, what are you trying to exactly say?
Manoj Tulsian
executiveNo. Look, last year, we were seeing a very steady trend, okay, even -- in any particular month. Of course, at that point of time, we were slightly marred with the supply side challenges. And we even faced that maybe till quarter 1. Now Sandila has come into place, so we got some relief in terms of getting some extra supplies. Once our Hapur comes into place by quarter 4, then next year, again, we will have better supplies. Even in Bareli, like as I said, the door manufacturing facility has not really kick started for us what we were presuming...
Manan Shah
analystSorry to interrupt you. My question is on the supply side. I'm asking on the demand side. You mentioned that...
Manoj Tulsian
executiveLast year, we didn't felt -- it was very smooth in terms of our sales pattern also throughout the month. This year, we are seeing at times pressure for a particular week, and then we suddenly see that the sales team is very gung-ho and they say, "Sir, very good uptick again into the market." Finally, we have been able to deliver numbers. So we didn't find that as a challenge. And that's why we were very optimistic also going forward. But yes, it was not so smooth as it was last year.
Manan Shah
analystOkay. And are you anticipating any correction in the realizations on the plywood side?
Manoj Tulsian
executiveSee, I think if the raw material prices -- I mean, if the timber prices starts coming down, then we will have to see because how the other players also behave is going to be very, very important. We -- in any case, if you see, our dependency is on our premium segment, right, more than the value segment. And that's something where we are predominantly present as category 1 player. So if other players drop prices, then definitely there will be pressure on our premium segment.
Manan Shah
analystRight. But current trend is stable or...
Manoj Tulsian
executiveCurrent trend is stable.
Operator
operatorWe have the next question from the line of Parth Bhavsar from Investec India.
Parth Bhavsar
analystSir, congratulations on a good set of numbers. Sir, this might be a little off, but I wanted to understand -- so I found this document, where there is a summary that you gave out, which is on farm forestry. This is a Greenply Industries Limited, Tizit, Nagaland. So can you throw some light on this? Like you mentioned the area and the coverage. And what could this bring on the table like going ahead?
Manoj Tulsian
executiveParth, we have not been able to get your question properly. I don't know if it's -- the voice was not totally clear.
Sanidhya Mittal
executiveCan you just repeat your question, please?
Manoj Tulsian
executiveSo you might have to repeat it, yes.
Parth Bhavsar
analystSo there's this document that you -- GIL have uploaded, which says -- there's this farm policy agreement with Tizit, Nagaland, which basically is of 602 hectares of land. And from where you can -- you will be able to source raw material supply, eucalyptus and everything. So can you like guide us on like what could this bring on the table going ahead when you start procuring material from here?
Sanidhya Mittal
executiveSo as a policy, Greenply in every single factory location where we have, we try and plant and try and promote plantation in and around that area. Nagaland being difficult in a different territory, we work with the tribals there. We give them saplings at the market cost, and they grow it and they sell it back to us. Also, as a trial, we've got a small piece of land, where we are doing this trial on our own, where we've already planted this plantation. And in the future, we will be able to kind of supply -- like secure supply for our plant and also move towards our sustainable journey and try to make sure, that, whatever we consume, we plant more than that.
Parth Bhavsar
analystRight. So sir, from this plant, like when will the supply start flowing in? Any rough idea?
Sanidhya Mittal
executiveSo I mean, in Nagaland, we started all activities in 2011. I don't have the exact data. We can get back to you. For this 600 hectares or whatever you're talking about, for this, we don't have the exact data. We can come back to you. But in 2011, we started. And today, our plant is kind of running on the plantation timber which we've done since 2011 till today. So we've kind of increased the life of the plant, because previously the plant was dependent on forest timber and for timber which is coming from the forest. But now, the plant is completely running on plantation-based timber. And this plantation, we've been working since 2011.
Parth Bhavsar
analystOkay. And sir, this is like completely -- like utilized at the Nagaland facility only?
Manoj Tulsian
executiveYes, yes, yes.
Sanidhya Mittal
executiveIn Nagaland, there is a legal law. You cannot transport wood -- timber in the form of timber. You can transport end product, but you cannot transport timber out. And in every single plant we have, we have our own team which promotes plantation. So we educate the farmers. We give them the sapling at the market cost and we tell them to grow it and sell it back to us.
Parth Bhavsar
analystBut this is like end-to-end agreement, right? Like you give them saplings as well like you also procure material from them.
Manoj Tulsian
executiveNo, no, no, no, no. See, it is actually in a way creating more availability. They are not bound to sell their crop to us, okay? But it is -- like we are only working towards creating better availability. In turn, what has happened, the other larger players also now have started looking at doing the same. So I can only say that Greenply as a house started this as a practice, and now others also are talking to us. And we can also see some of the other players who have started talking about it and investing some amount of their time on developing this.
Parth Bhavsar
analystSo sir, like basically, the farmer would be able to sell it at the market price as well like if he chooses to, right?
Manoj Tulsian
executiveYes. Yes.
Sanidhya Mittal
executiveSee, he will sell it to us also only at the market price. There's no pre-agreed price.
Manoj Tulsian
executiveThere is no discount. There's nothing. It's just we are working towards creating the availability. That's it.
Operator
operatorWe have the next question from the line of Mr. Achal from JM Financial.
Achal Lohade
analystYes. My first question was, can you help us in terms of the cost inflation? What is the effective cost of increase in terms of the timber cost, in terms of the chemical cost, if you could help us on a Y-o-Y basis?
Manoj Tulsian
executiveGautam, the numbers?
Achal Lohade
analystlike for timber maybe if you could help us with rupees per kg, that would be of great help.
Manoj Tulsian
executiveSo we have this year's number only right now, okay. We can get the last year number also. This year, we will -- if you see at timber, okay, from April to October, there is an increase of almost 10%. And in terms of chemicals, as I said, yes, phenol was lower by almost 12% to 14% during this period, from April to October. Melamine has come down significantly, but we don't use that much in plywood. So that has dropped by almost around 45%, 50%. But formalin has also come down. Formalin has dropped by around 25% to 30%.
Achal Lohade
analystOkay. Okay. My second question was with respect to the unorganized players. Given -- I would imagine the timber cost inflation will be similar, if not higher for them. So what is the feedback on the -- how the unorganized players are surviving? Or are they back in full strength in the market? What I'm trying to understand is that while our volume growth was pretty decent, is that the industry growth or is that the market shifting?
Manoj Tulsian
executiveWell, as I said that it's slightly difficult to predict and say that -- for sure, if you ask me at my end, the industry is not growing in terms of volume at 15% for sure, okay? The growth, what we see, is coming more in MDF as a business. So having said that, it's purely -- the play is a shift from the unorganized market to the organized market. That's how I can actually say.
Achal Lohade
analystUnderstood. Sir, if you could help us with the mix in terms of the premium and the economy and sub-economy?
Manoj Tulsian
executiveSo premium versus value, we are at 60-40 in terms of value, right? And if you look at the volume side, it is almost 50-50.
Achal Lohade
analystAnd how do you see that evolving over next 2 years, 3 years?
Manoj Tulsian
executiveSee, the market's sweet spot is slightly at the tip of the value segment. And we have tried to remain afloat by launching new products. So in my opening comment, you would have heard that we launched Green Platinum in the premium segment. And that has done very well. We have relaunched our Club also. So we just did so. So I think even that will have some more traction, because we are that one player in the plywood segment whose dependence on premium segment is very, very high compared to anyone else. So we'll have to continue to do something to remain better off there. Value segment, for sure, is doing well.
Achal Lohade
analystRight. And how much would be the margin difference between value and the premium?
Manoj Tulsian
executiveNo, that I would not like to share on the call.
Achal Lohade
analystOkay. No problem, sir. Got it. Got it, sir. And just last question, if I may, with respect to Gabon. You said that we obviously are not too optimistic on Gabon's performance given the European issues. Any sense on the quantification of that? Do we expect it to fall by like 30%, 40%, 50% in the second half? And also margins?
Manoj Tulsian
executiveYes. So see, normally speaking, for this year, we were expecting Gabon to do very well because we are seeing some easing out of some of the problems, like even the shipping side and other things. But things have changed. And as I said for H2, we might see a drop in terms of sales by even 50% to 60%, because my Europe business is 60% of the total business. So you can actually see. And today what has happened, despite -- because of this gas issues and other things in Europe, whatever orders we had at the end of quarter 2 have been put on hold with no clarity from the European suppliers. It's not that they don't want to buy, but they are all at this point of time cautious. So they are saying, "We are also waiting to see how things pan out. Then only we will take a call when do we need the supply." Or some of the European suppliers have actually, for the time being, canceled their orders. So we are -- as of today, we are sitting on 0 orders for Europe. So if you straight away look at that, then my volume of business only remains is 40% of, let's say, even a Q2 number. Of course, we are trying to look at more geographies, but it is not so plain and simple that suddenly we try and we get some big traction. We are also looking at optimizing the costs wherever possible. But quarter 3, for sure -- and it's anyone's guess -- doesn't looks at all good. Possibly, we'll even incur larger loss there. We're only trying to see how we can minimize the damage. And this also, again, anyone's guess, but looks like it might even extend to Q4.
Operator
operatorWe have the next question from the line of Nikhil Agrawal from VT Capital.
Nikhil Agrawal
analystI just wanted some more clarity on the debt that you have taken in the first half of the year. Your debt has increased by about INR 200 crores to INR 250 crores. So is it mostly for the MDF plant? And what is the interest cost for the debt?
Manoj Tulsian
executiveYes. Purely, the debt, whatever has gone up, has only gone up on our MDF and to some extent in Gabon. And Sandila will be a small number, I think.
Sanidhya Mittal
executiveVery small.
Manoj Tulsian
executiveA very small number, Sandila. So it is only for the CapEx plant, except in Gabon. And in terms of pricing, both Sandila and this, which are new loans, they are in the range of around 8% to 8.25%.
Nikhil Agrawal
analystOkay. And sir, could you quantify the amount that has been taken for the MDF plant? And how much is remaining?
Manoj Tulsian
executiveThe total loan facility -- no. Are you talking about the total loan facility or drawn till date?
Nikhil Agrawal
analystSir, drawn till date for the MDF plant and how much is yet to be taken?
Manoj Tulsian
executiveSo the total facility is INR 400 crores, and we have approximately right now taken around INR 190-odd crores.
Nikhil Agrawal
analystOkay. So INR 210 crores is yet to be taken in this FY '23?
Manoj Tulsian
executiveYes. Mostly, this will be drawn by March.
Nikhil Agrawal
analystOkay, sir. And sir, have you taken the loan from an Indian bank? Or is it from the German bank you have been...
Manoj Tulsian
executiveNo, it's a mix from both. We have derisked on both sides.
Sanidhya Mittal
executiveWe procured that 2/3, and 1/3 of the total debt for MDF is international debt.
Manoj Tulsian
executiveInternational.
Nikhil Agrawal
analystOkay, sir. And sir, just one last question. I missed out on your -- on the part of the margin guidance that you had given. You said that margins are not expected to improve from here going forward in this FY '23?
Manoj Tulsian
executiveYes. For the next 6 months, I presume that the margins may remain in this level only. And -- yes.
Nikhil Agrawal
analystSir, do we see that -- the margins falling going forward because of the Gabon operation that you just mentioned -- because of the Gabon operations that you just...
Manoj Tulsian
executiveSo the -- what I mentioned was at my stand-alone level. Because of Gabon, yes, there can definitely be a hit because Gabon quarter 3, as it looks like -- because we're already sitting in the month of November -- it will be a loss quarter, a larger loss than what we have seen in quarter 2. And quarter 4 also remains to be seen, but I don't know whether things will improve by quarter 4 or not. If it improves, then maybe we'll make it up.
Operator
operatorWe have the next question from the line of Dhiral from Phillip Capital.
Dhiral Shah
analystSir, what was the utilization of Sandila plant in H1?
Manoj Tulsian
executiveWhat was the...
Dhiral Shah
analystUtilization, sir.
Manoj Tulsian
executiveUtilization H1. Actually, it's quarter 2 -- quarter 2, we were between 15% to 17% range. Correct?
Nitin Kalani
executive[indiscernible].
Manoj Tulsian
executiveSorry?
Nitin Kalani
executiveExit month was around 40%, 45%, the September month.
Dhiral Shah
analystOkay. And sir, you are guiding that by Q4, we would be running at 75% to 80%, right?
Manoj Tulsian
executiveYes, yes, for that quarter.
Gautam Jain
executiveFor that quarter.
Dhiral Shah
analystOkay. Okay. And sir, what kind of growth we have seen in the premium category as well as value category?
Manoj Tulsian
executivePremium category we have not seen major growth. I think just maybe 2% or 3%. Rest all is in the value segment.
Dhiral Shah
analystOkay. And sir, what kind of price hike we would like to take in order to protect our gross margin at least in the stand-alone level?
Manoj Tulsian
executiveNo, we have not yet thought about it, looking at the market conditions. And as I said that we just now -- I mean, maybe the last few days, we are seeing some signs of softening in the timber prices. Now whether that is sustainable, not sustainable, I don't know. It remains to be seen. So if that happens, then, for sure, there is no thoughts of increasing prices further.
Dhiral Shah
analystSo any percentage, sir, how much we have seen the softness?
Manoj Tulsian
executiveAround 3% to 4%. But it's too early. I mean we just got some initial signs. I mean it's like a couple of days old thing only.
Dhiral Shah
analystOkay. And sir, our Hapur facility will be coming from Q4? Or it will again go to Q1 in terms of utilization, commercial utilization?
Manoj Tulsian
executiveWell, I think it will become operational sometime around March only. But our previous experience when we were actually doing it for Bareli was not so good. Even in Sandila, there was delayed. MDF, for sure, we are doing it on time. So maybe a month here or there.
Operator
operatorWe have the next question from the line of Arun Agarwal from Kotak Securities.
Arun Agarwal
analystSir, my question is on your CapEx. So could you just help us out what is your consolidated CapEx you're looking at? And if you could also bifurcate them how much you have or investing in different plants here. And how much of that you have -- some part of that would have come in FY '22 as well. So if you could just help us out how much came in FY '22 -- how much we are doing in FY '22?
Manoj Tulsian
executiveAre you talking about MDF or...
Arun Agarwal
analystSir, it includes your Lucknow plant, which we have already done the CapEx. So how much was this year that we have done? And for MDF, we would have possibly done something last year? And how much was that? How much we are doing this year? And maybe something on Hapur, how much we are doing...
Manoj Tulsian
executiveYes, yes, just 1 second. One second, yes.
Nitin Kalani
executiveH1 so far has been INR 243 crores. We have already spent in terms of CapEx, cash CapEx. On a full year basis, we believe the CapEx number would be around INR 600 crores to INR 625 crores, basically, including the full capitalization or full spending on MDF and capitalization of Sandila plant, basically. So these 2 things. And routine CapEx within Greenply would be 10 crore to INR 15 crore, maybe INR 20 crores at the maximum. So that comes up to around INR 650 crores.
Arun Agarwal
analystOkay. And sir, our net debt is now close to around -- I think it's around INR 480-odd crores now. So where do you see this net debt moving ahead now? And when do we expect the debt to come down -- start coming down?
Manoj Tulsian
executiveSee, this year, it will only go up further, okay? As you would have heard just -- the previous gentlemen he asked. We still have around almost INR 200 crores of debt which will get added for MDF itself. We are -- minus the cash generation, we are looking at a net debt position of approximately INR 650-odd crores.
Arun Agarwal
analystThat would be at the end of this year, right, sir?
Manoj Tulsian
executiveYes, yes. That's what we have been guiding, I think, since the beginning of the year. So we are more or less around that number only.
Arun Agarwal
analystAll right, sir. But sir, another thing, just one clarification here. We have done INR 243 crores in first half, and you're saying around INR 625 crores would be in the second half? Or it's the total number you're guiding for the full year?
Manoj Tulsian
executiveNo, it's the total number. You see, it's actually the capitalization number what he's talking about. The cash outflow will not be to that extent.
Nitin Kalani
executiveSo it's capitalization I'm talking...
Manoj Tulsian
executiveThis is capitalization, not cash outflow.
Arun Agarwal
analystThat's for the full year you're talking about, correct?
Manoj Tulsian
executiveYes. Yes. Because MDF will get capitalized...
Nitin Kalani
executiveIn this year.
Manoj Tulsian
executiveYes, In this year. Right now, everything is under CWIP.
Arun Agarwal
analystOkay. And the first half, you've talked about cash CapEx, right, INR 243 crores?
Manoj Tulsian
executiveYes, that is cash payout.
Nitin Kalani
executiveIt's cash CapEx.
Operator
operatorWe have the next question from the line of Rajesh Kumar Ravi from HDFC Securities.
Rajesh Ravi
analystWhile most of the questions are answered, one is pertaining to the MDF plant. 2 questions. First, basis current import realizations and domestic pricing, what is the difference between the 2 in terms of realization?
Manoj Tulsian
executiveYou're saying domestic and international?
Rajesh Ravi
analystYes, imported price, how cheaper they are compared to domestic like-to-like products.
Manoj Tulsian
executiveI think, yes...
Sanidhya Mittal
executiveI think at this time, it's very difficult for us to comment on this as we are entering this business and we're not a part of this business, though, we have been tracking the category since the time we've made a mind to invest in the category. Yet imports have definitely opened up, but the exact gap is -- I do not have an exact number to tell you at this moment.
Rajesh Ravi
analystOkay. No, my purpose of asking this is I just want to understand how much is the margin compression. If at all imports normalizes closer to pre-COVID levels, that the prices may move down for domestic players by that amount. So just wanted to understand that. Because you also concur that this 30% plus margins currently are unsustainable and the sustainable number showed anything be between 22% to 25% sort of, right? So that should largely be driven by the realization numbers -- parity in the realization numbers?
Manoj Tulsian
executiveSee, if you look at the import trajectory, mostly it is the interior grade which actually comes and hits in the India market. There are many other value-added products which is being manufactured in India only. So those are not something which is being imported. So yes, at the interior level maybe there will be a competition for sure. But the other categories will continue to grow and be manufactured here only in India.
Rajesh Ravi
analystSo interior grade means this 5 -- less than 5 MM thickness is generally considered, what, interior grade, sir?
Sanidhya Mittal
executiveNo, no, I think it's the resin type of the board and board category. So there are 4 grades mainly -- 3 grades for selling: interior, exterior and HDMR. These are the 3 grades which are being sold in the market. Usually, competition is in interior grade with import, because all produces interior grade in mass quantity at a very low cost and that's what they want to dump in our country whenever there is a global crisis.
Rajesh Ravi
analystOkay. Okay. Understood. And sir, by first year -- next year, FY '24, would be a one full year of operations for your [indiscernible]. So what is the ballpark utilization level for FY '24 you're looking at? Obviously, this is -- it may change, but what is your prima facie understanding?
Sanidhya Mittal
executiveSo like next year being the first full year, we are expecting anything between 50% to 55% full year utilization.
Rajesh Ravi
analystOkay. And generally, for your cost to stabilize, what sort of utilization numbers would be the number you're looking at?
Manoj Tulsian
executiveWell, I think at that number also, we might break even, okay? But it all depends on how we ramp up the other sizes and the value-added products, because the margin profile is very, very different.
Operator
operatorWe have the next question from the line of Mr. Achal from JM Financial.
Achal Lohade
analystJust one question I have with respect to your comment about the post-Diwali pickup is pretty decent. Just wanted to check how has the October month been? And is the channel -- so when you say demand was pretty good in the festival, is that the secondary sales? Or is that the primary sales you were indicating? And how is the channel's inventory?
Manoj Tulsian
executiveSee, if you see last month, it was a month full of festivals. In fact, all the festivals fell in that 1 month only. So the secondaries were not so good in the month of October, because when you have Durga Puja, Diwali, a Chhath, all of them coming in 1 month, then labor tend to go back to their town, hometown. But the primary was good, and which actually gave us that feeling and momentum that the market traction is good. The dealers are positive. And they themselves mentioned at most of the places that they have lots of orders in hand, projects in pipeline. And most of that secondaries will start happening in the month of November and onwards.
Achal Lohade
analystUnderstood. And the channel inventories is optimal, is it lower? Any comment on that?
Manoj Tulsian
executiveNo. Are you asking about us or overall? Because see, we even...
Achal Lohade
analystOverall channel inventory.
Manoj Tulsian
executiveSo I think the industry is getting more and more disciplined. We also changed our way of working around a couple of years back. And if you would have seen our working capital, you'll see that there is absolutely no pressure in terms of the working capital. Things have got more disciplined in the industry. More and more players are now looking at working capital management. So I don't think that the channel is flushed with extra inventory.
Achal Lohade
analystGot it. Just one last question, if I may, with respect to -- we're hearing that the semi-urban, rural is kind of a bit under stress. Is that the experience you also share? Or is it really different for us?
Manoj Tulsian
executiveWe had started that journey around 18, 24 months -- 18 months back, I would say. We made some inroads. But I think we could not continue that momentum. We learned a few things, because, if you have to be penetrating in the rural market and this, we will have to do a few things right, which we have started working upon. So the market for sure is very good there. Only thing is we'll have to work our way towards the thing. So there is a team which is working on the same.
Operator
operatorWe have the next question from the line of Hrishikesh from Kotak.
Hrishikesh Bhagat
analystSo the first question is the MDF CapEx, I think the INR 550 crores. Is there any escalation in the project cost? Or it remains at the same level?
Manoj Tulsian
executiveWell, we mentioned around 6% to 7% increase in the overall cost. That is also a factor of a few additions in scope also from what earlier we perceived initially. So the cost may land up anywhere around INR 580 crores to INR 590 crores.
Hrishikesh Bhagat
analystGot it. Sir, the second question is, the equity contribution for this project in the sense that partly it's state funded and partly -- obviously, it will be our own equity. Is it largely funded now? In the sense, have we contributed fully? Because the backdrop of this question, where I'm coming from, is that your debt status in this guidance has not changed materially. And if I look at it compared to our first half cash flow generation of somewhere around INR 3 crores, clearly, it slightly doesn't add up because I believe then probably we will require more debt compared to what we are guiding. Correct me if I'm wrong here.
Manoj Tulsian
executiveNo, no, no, you're absolutely right. So your first question, whatever equity we were supposed to put, we have already put our equity, okay? Now as far as the operating cash flow is concerned, yes, there were certain challenges in some of our subsidiaries. One, the Sandila plant started -- got operational. So there was some extra working capital which we built up there. And I think in another couple of months or 3 months, we'll stabilize and maybe we'll actually bring it down. Second, even in Gabon, the situation was such that we had to advance certain amount of money to our suppliers to get better raw material in terms of costs. That also will get corrected in the next 3 to 4 months. So internally, yes, we want to make sure that we end up the year with a decent operating cash flow, which helps us to manage our guidelines.
Hrishikesh Bhagat
analystOkay. But for that, you remain sure, confident that probably the -- whatever you're guiding, INR 600 crores, will be the peak debt?
Manoj Tulsian
executiveNo, no, we said around INR 650 crores.
Hrishikesh Bhagat
analystYes, INR 650 crores.
Operator
operatorWe have the next question from the line of Dheeresh Pathak from White Oak.
Dheeresh Pathak
analystSir, what is the logic for taking 1/3 of the debt in euro, did you say?
Manoj Tulsian
executiveWell, the euro loan is a fixed loan, okay? And whatever we take India loan is a variable. So we just tried to mix and match that we'll have a certain portion of the loan which is on fixed and then the India loan is on a variable term.
Dheeresh Pathak
analystSo euro is a fixed rate loan? What is the rate? And do you hedge it?
Manoj Tulsian
executiveNo, no, no.
Dheeresh Pathak
analystWhat is the rate?
Manoj Tulsian
executiveRate, we are not willing to share because of obvious reasons.
Dheeresh Pathak
analystOkay. But you'll be selling most of the output in India, right? You'll not be exporting MDF? So you will exposed...
Manoj Tulsian
executiveWe are open to do that. The market conditions and how we ramp up and the demand supply situation will guide that.
Sanidhya Mittal
executiveAnd also, we'll always want to sell a little bit of our production outside, because in case of a crisis ever in India, we should have an alternate market.
Dheeresh Pathak
analystOkay. But given that we're hardly able to compete with imports coming into India, those people who also will be selling would be more competitive in the market. So where do you think Indian companies can be competitive in the export market, in which country?
Sanidhya Mittal
executiveIf you see the listed players today, some of them are already exporting. And in their segmented result, you can see their export data. In spite of imports coming in, they have been able to export. Yes, definitely, export is not that profitable, but we can look at a small percentage, I don't know, maybe like a 5% number, that we sell 95% of our production in India ideally and a 5% export market we create for situations -- for unforeseen situations, right? When there is a crisis in India, we can try and ramp that 5% to a higher number there in case there is a situation like that in the future.
Manoj Tulsian
executiveAnd we might be advantageous in terms of selling from our plant in the Middle East area because we'll get certain benefits maybe on the freight component.
Dheeresh Pathak
analystOkay. And did you say that at 50%, you will break even at the MDF plant, right? Did you say that?
Manoj Tulsian
executiveYes, yes. 50% means -- yes, yes, almost around that number. But I also said that it all depends that -- no, not industry scenario only, but also that what is the mix of the sale. Because if we are able to ramp up and do better on the value-added products, then the breakeven can even be lower. And if you're not able to do it, then maybe it might be slightly higher. So a lot depends on the mix and the...
Dheeresh Pathak
analystWhat is your absolute fixed cost at the plant on an annualized basis?
Manoj Tulsian
executiveSorry?
Dheeresh Pathak
analystWhat would -- because the breakeven would be a function of the revenue and the gross profit, but the fixed cost would be a factual thing, right, that you need to cover to breakeven. So what is your fixed cost so that we can have our own understanding of at what value-add you will breakeven?
Manoj Tulsian
executiveI don't have the numbers right now. We don't have. But I think it should be somewhere around between INR 100 crores to INR 120 crores annually.
Dheeresh Pathak
analystOkay. Okay. And have you established the distribution network? Or is it going to be the same distribution network that you have to apply?
Sanidhya Mittal
executiveSee, we are in the process of establishing a sales team. So our sales head just joined like 1.5 months ago. And we are now building the team. And there will be a new network and also there will be an overlap of the existing network. So yes, from a -- I could say like probably 20% of our dealers are already dealing in MDF with some of the other brands. And we feel that these dealers will be the low-hanging fruits for us. So we are definitely going to go to them. And also, they want to create a new market where there is a trade which is only selling MDF.
Dheeresh Pathak
analystOkay. And for your ply, what is your share of volume between the various buckets like value, premium, mid?
Manoj Tulsian
executiveNo, we mentioned in terms of value it's 60-40, 60 being premium. And in terms of volume, it's almost 50-50.
Operator
operatorWe have the next question from the line of Rishab Bothra from Anand Rathi. Mr. Rishab, can you hear us?
Rishab Bothra
analystYes. Sir, just going through the notes to accounts, you have mentioned that you will be investing in Renew Green. So what would be the investment amount totaling...
Sanidhya Mittal
executiveGauti, can you just repeat? Gauti?
Gautam Jain
executiveRenew Green.
Nitin Kalani
executiveOkay. The overall investment will be about INR 5.75 crores between the 2 entities where we're investing, basically. So Greenply will invest for 3.1% stake. Greenply Specialty Panels will invest for 28.4% stake, basically. So overall, it will be 31.4%, hitting around that percentage. And overall investment will be about INR 5.75 crores.
Rishab Bothra
analystOkay. Not that major. So...
Manoj Tulsian
executiveAnd this is also part of the increased cost, what we spoke about in MDF, which was not in the original scope.
Rishab Bothra
analystRight. And sir, secondly, our '24 and '25 capacity. I think own manufacturing will stand at 48.4 million square meters, correct?
Manoj Tulsian
executive'24 and '25?
Rishab Bothra
analystYes. I mean there are no further major CapEx for plywood. 48.4 million would be the CapEx which -- I mean, installed capacity which you will be having?
Manoj Tulsian
executiveYes. As of now, yes, whatever we have declared is what will be there. We'll continue to see how we will...
Gautam Jain
executiveBareli and Hapur [indiscernible].
Manoj Tulsian
executiveNo, Hapur -- Hapur, of course. But Hapur -- he is not taking our own manufacturing.
Rishab Bothra
analystThat is part-part manufacturing.
Manoj Tulsian
executiveThat is partner manufacturing.
Sanidhya Mittal
executiveOur own manufacturing, this is what the level will be. We haven't decided any other...
Manoj Tulsian
executiveAt this point of time, yes.
Rishab Bothra
analystSure. And partner manufacturing, it would be 17.5% when Hapur comes up?
Manoj Tulsian
executiveYes. Yes. Yes, correct.
Rishab Bothra
analystThere are no other opportunities being explored at partner level?
Manoj Tulsian
executiveWell, not at that scale where we became an investment partner. Of course, we keep looking at opportunities, where, if we are able to make a few of the industries spend the money, and we try and buy out their capacity. So such type of discussions are always on. And a few such things has to happen, because the business will continue to grow, so we will need more capacity. And now that we have put one Sandila plant and we have another joint venture partner, this Hapur, so we are now looking at some other arrangements also in terms of increasing the capacity.
Rishab Bothra
analystCorrect. And last question, sir. If you could throw some guidance number for FY '24 margin and top line growth -- I mean '23...
Manoj Tulsian
executiveIt's too early.
Rishab Bothra
analystOkay. Okay. But since MDF would come and '24 would be only 50% utilized. So there would be pressure on bottom line because of higher interest and depreciation cost, correct to assume?
Manoj Tulsian
executiveWell, MDF, as we said, independently, we are looking at -- if we are able to deliver around INR 300 crore plus turnover, we should be almost breakeven for the MDF business.
Rishab Bothra
analystBreakeven at EBITDA level or below -- I mean, PAT level as well?
Manoj Tulsian
executiveAt PBT level. We can still do some fine tuning and come back -- maybe Gautam can come back and tell you. But I think -- what I remember, at PBT level, we will be able to increase around INR 300 crores, INR 325 crores max. As I said, again, that is a factor of how well we can ramp up on some of the value-added products and what type of thicknesses we are selling in the market. So that can always change that number to some extent.
Operator
operatorWe have the next question from the line of Parth Bhavsar from Investec India.
Parth Bhavsar
analystYes, sir. Sir, you earlier mentioned about MBF markets that it comprises of interior, exterior and HDMR, right? So I wanted to understand like would it be possible for you to give us a market mix in terms of India? Like what India -- what is the demand like for interior, exterior in percentage terms? Like if you could give a market mix?
Sanidhya Mittal
executiveSorry. Can you please repeat your question?
Parth Bhavsar
analystYou can hear me? Hello?
Manoj Tulsian
executiveYour voice is not totally clear.
Operator
operatorMr. Parth, if you kindly come on to handset mode. Your voice is not very clear.
Parth Bhavsar
analystIs this much better? Is it better?
Operator
operatorNo, we are still getting it very low.
Parth Bhavsar
analystIs this better now? Hello?
Operator
operatorYes.
Parth Bhavsar
analystYes. Sir, just wanted to know -- like you said that MDF market comprises of interior, exterior and HDMR. So wanted to know the market mix in India. So how much would be -- of the total demand, how much would be interior -- demand for interior, exterior or HDMR, if you could throw some light?
Sanidhya Mittal
executiveI think it will be very difficult to give you the exact breakup of the Indian market. As you know, every player in the country not listed. And we only see the listed players segmented results. So it will be very difficult for us to comment.
Manoj Tulsian
executiveThey also don't give those numbers in terms of...
Sanidhya Mittal
executiveThey don't give the grade breakup, yes.
Manoj Tulsian
executiveThey don't give the breakup in terms of interior, exterior on this.
Parth Bhavsar
analystAny broad numbers, if you could help?
Sanidhya Mittal
executiveI think it's around 40% on like the interior grade. And rest everything put together is 60%.
Parth Bhavsar
analystPerfect. And sir, in this interior, exterior and HDMR, what would be like -- what would come under value-added?
Sanidhya Mittal
executiveI think HDMR and pre-lam would be value-added, and interior, exterior is pretty much bread and butter.
Operator
operatorWe have the next question from the line of Karan.
Karan Bhatelia
analystWe did some exports from Gabon to U.S. in past. So can that be a big opportunity? And are we looking to derisk Europe exposure?
Manoj Tulsian
executiveWell, this is something we again discuss internally also. Our Gabon team is working on that. But they have some specific requirements in terms of certifications and other things, which they reached subsequently. So it's not that immediately we'll be able to do much of that U.S. business, but we can build that up in future.
Karan Bhatelia
analystRight. Right. And I also wanted to understand your production mix when it comes to a stand-alone entity and [Technical Difficulty] Hello?
Manoj Tulsian
executiveHello?
Karan Bhatelia
analystYes, am I audible?
Manoj Tulsian
executiveYes.
Karan Bhatelia
analystYes. I just wanted to have some clarity on the production when it comes to a stand-alone entity and when it comes to other entities in UP or Sandila. So how different is the product mix?
Manoj Tulsian
executiveNo, not much. We are gearing up to produce most of our range at all the factories. Because in plywood also logistics cost is humongous. And now that we have a location in North, we are trying to streamline our production -- I mean, the products. And creating the capability in such a way that most of the plants will be able to cater to their local market and needs with all our products.
Karan Bhatelia
analystNo, I meant with respect to premium and value. So I believe Sandila plant will be more of a premium?
Manoj Tulsian
executiveNo, no. So all our -- no, no, no. It's a mix. And because of this increased capacity, we are also looking at if, to some extent, we can start -- which we have started also in a miniscule way, some portion of the value also in our plants.
Karan Bhatelia
analystGot it. Got it. I think that was simple. I think we don't have any further follow-ups. Any opening -- sorry, any closing remarks that the senior management would like to make?
Sanidhya Mittal
executiveYes. I'll just make the concluding remarks. Thank you all for taking time to participate in this call. In case of any further clarifications or query, please feel free to reach to Mr. Gautam Jain. Thanks again, and goodbye.
Karan Bhatelia
analystThank you on behalf of Asian Market Securities Limited.
Operator
operatorThat concludes this conference. Thank you for joining us, and you may now disconnect your lines.
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