Kirloskar Ferrous Industries Limited (500245) Earnings Call Transcript & Summary

August 4, 2023

BSE Limited IN Materials Metals and Mining earnings 62 min

Earnings Call Speaker Segments

Operator

operator
#1

Ladies and gentlemen, good day, and welcome to Kirloskar Ferrous Industries Limited Q1 FY '24 Earnings Conference Call, hosted by Antique Stock Broking. [Operator Instructions] Please note that this conference is being recorded. I now hand the conference over to Mr. Pallav Agarwal from Antique Stock Broking. Thank you, and over to you, sir.

Pallav Agarwal

analyst
#2

Yes. Thank you, Seema, and good afternoon, everyone. A very warm welcome to everyone for the Q1 FY '24 Earnings Call for Kirloskar Ferrous Industries. Today, we are joined by the senior management, which is represented by Mr. R.V. Gumaste, Managing Director; and Mr. R.S. Srivatsan, the Executive Director of Finance and CFO. So I would now like to hand over to Mr. Gumaste for his opening comments. Over to you, sir.

Ravindranath Gumaste

executive
#3

Yes. Thank you very much, Pallav, for your introduction. Let me, first of all, welcome all the analysts and the investors for the Kirloskar Ferrous Industries quarter 1 conference call. Let me start briefly with the update on pig iron business. As all of you know, iron and steel industry is currently going through headwinds, and we've been part of the pig iron industry. So pressure on margins is very clear because of the much higher levels of iron ore prices as well as the coking coal prices. Subsequently, coking coal prices have come down slightly. And currently, the premium coking coal is around USD 250 per metric tonne. During quarter 1, we operated mainly 2 blast furnaces and not all 3 blast furnace running in full because of the relining requirement at Hiriyur and subsequently changing the bell-less -- changing to bell-less top on blast furnace 1. We are currently not running blast furnace 1. And we expect to start blast furnace 1 in the first week of September. The pig iron quantities for quarter 1 was at 124,414 metric tonne, which is an improvement of 29% compared to the quarter 1 of last year. And in case of castings 34,264 tonnes, which is an improvement of close to 3% from 33,124. With respect to sales, we sold 111,438 metric tonne of pig iron in quarter 1 compared to 87,292 metric tonne in quarter 1 last year, an improvement of 27.7%. However, the pig iron realization this year in quarter 1 was INR 45,663 against INR 59,606, which is a drop of 23.4%. So because of this sales up together in terms of value -- in value terms has come down from INR 520 crores last year to INR 509 crores this year, which is a drop of 2.2% in spite of the 27% increase in the volume. In case of castings, casting sales has been flattish from 31,499 metric tonne to 31,205 metric tonne. One of the reasons being the subdued demand for castings from tractor industry and also many things required to be done to ramp up the outputs and sales from all the 3 foundries from KFIL. With this, the casting sales has gone down to INR 395 crores against INR 406 crores, 2.9%, also because of 2% drop in the sales realization. Casting sales realization, which was INR 129,000 has come down to INR 126,000, which is a drop of 2%, which is because of the passing on of the commodity price reduction to our customers. We continue to work on our projects right now, as I mentioned, the blast furnace 1 changing the bell to bell-less top and also certain technological upgradations being implemented. With respect to Coke Oven and Power Plant, we have commissioned phase 2, and we are running full on coke making and power plant also all the boilers commissioned, and we are now right now optimizing on power generation and power consumption, whereas we have started selling the power to the grid and into the exchange. With respect to other projects, we have commissioned foundry 2 in Solapur. And now we have already started working for increasing the capacity of Line 2 in Solapur to go to full capacity, which would be close to 40,000 metric tonne per annum. And we have also started the project activity for the large foundry, which is 2-part foundry. As regards to the borrowing, we continue to -- similar level of borrowings and no major increase with respect to last year, substantial reduction because of the certain payments, we are INR 895 crores of total borrowing against the INR 887 crores end of the last quarter and INR [ 1,132 ] crores last year. With respect to casting demand, the demand from auto industry, commercial vehicle industry continues to be strong and subdued demand requirement from the tractor industry. And we are working for increase in the output from Line 2 in Solapur, and we expect increased sales to come from the coming months in order to achieve higher capacity utilization including the Line 2 in Solapur. This is in brief from my side as opening remarks. I would like to take questions, if any, from the analysts. Thank you very much for joining and over to question and answers.

Operator

operator
#4

[Operator Instructions] We take the first question from the line of Aashav Patel from Molecule Ventures PMS.

Aashav Patel

analyst
#5

Sir, my first question is in the -- in our pig iron segment. This quarter has seen significant volume loss on account of MBF closures. So please quantify the volume loss for Q1? And what are the volumes we are targeting for Q2 given that MBF-1 will again be closed throughout the Q2.

Ravindranath Gumaste

executive
#6

Yes. The current capacity, if you see, we are at a level of 55,000 metric tonnes per month of hot metal, approximately, which takes us to 165,000 full quarter all 3 furnace operations. That's our capacity today. And against that, you mentioned, I expect our production from blast furnace 1 to start from around 10th of September and quarter 2 volume should be similar or slightly more than quarter 1.

Aashav Patel

analyst
#7

Okay. And sir, do we still maintain our earlier estimate of 6 lakh metric tonne in FY '24?

Ravindranath Gumaste

executive
#8

I think there has been a slight downward capacity utilization in these 4 months. It looks to be -- it could be more like somewhere between 5.50 lakhs to 570,000 metric tonne of total hot metal production in this financial year.

Aashav Patel

analyst
#9

Sure, sir. So that will make us being only marginal volume increase over last 3 years in pig iron segment. So does this debottlenecking finally ends in FY '24? And -- or do we expect -- or is it an annual activity, maintenance shutdowns and everything...

Ravindranath Gumaste

executive
#10

With respect to debottlenecking to go to 55,000 gets completed, but we have another project, which is pulverized coal injection plus oxygen enrichment. This is supposed to give us about a 10% to 12% volume production increase from blast furnace 1 and 2. It depends on extent of oxygen enrichment. But this, we will be ready towards the end of calendar year '23.

Aashav Patel

analyst
#11

Got it, sir. December '23. Yes. Got it. And sir, as per AGM, you mentioned that in the AGM that our Q4 coking coal cost was around $250. So what was the cost -- coking coal cost for Q1?

Ravindranath Gumaste

executive
#12

I don't have exact number, but in the range of about $270 to $280.

Aashav Patel

analyst
#13

Sure, sir. So just summarizing, the quarterly coking coal cost, given that our entire high-priced inventory has been consumed because the current market price of coking coal is near to what our cost of consumption is. And realizations are already around 45,000 metric tonne Q-o-Q. Why are we not seeing improvement in gross and EBITDA margins because of higher cost of...

Ravindranath Gumaste

executive
#14

What has happened is 2 things. One is pig iron sales realization subsequent months, it has further gone down. Today, we don't have 45,000 realization. It has further gone down to maybe 44,000, 43,000. So that's one reason why our margins have not kept -- are not improved by reduced coal prices. So we are moving in the sales realization on pig iron also, one. Of course, other one is not operating all the 3 furnaces.

Aashav Patel

analyst
#15

Got it. And sir, given that Coke Oven and [ CPP ] both were operational throughout the quarter, we expected significant improvement in the EBITDA margin, but it was not seen in Q1. So what factors do you attribute for lack of increase in the EBITDA margins?

Ravindranath Gumaste

executive
#16

No. One is definitely the lower margins coming because of pig iron prices being under pressure and to some extent, higher priced coal inventory. And as it is you are seeing because of the shutdowns, volumes also being low.

Aashav Patel

analyst
#17

Sure. And can you please quantify the expected benefit for FY '24 on account of Coke Oven and [ CPP ].

Ravindranath Gumaste

executive
#18

No, it's -- as we have seen, it has been very complex, it's not straightforward because one is very clear that on the power, we are getting benefit, which is improving from INR 6 crores per month to at least INR 10 crores, INR 11 crores per month on the power front. On the front of coal-to-coke conversion and coke consumption reduction, we have already got the benefit. Now we are getting the full benefit both in Hospet and Hiriyur -- Koppal and Hiriyur. So only thing I would say that pig iron demand pickup and improvement in the pig iron prices is the need of the hour to mitigate the higher prices of iron ore. So we are almost paying more than INR 6,000 per tonne, whereas the iron ore prices are gone, but we are unable to increase the prices of pig iron. There is a need for mitigation of pig iron price.

Aashav Patel

analyst
#19

Got it. And sir, in casting segment, over the last year, we were seeing a robust demand throughout the year. Outlook was also very positive in the casting division. We also added new customers last quarter. But our volumes have been falling marginally over last 3 quarters back to back. Despite the new foundry line being active when operational throughout the Q1, so what explains this situation? Is it demand side macro issues? Or is it ramp-up and product approval led delays from our side?

Ravindranath Gumaste

executive
#20

No. One is the Line 2 in Solapur is yet to really get into the volume production because before volume production, there are also approval requirements, the new development, new foundry related customer approvals are there. So more or less, that is falling in place. We expect quarter 2, quarter 3, we start getting some volume production and sales coming from Line 2. With respect to earlier 3 lines, overall capacity utilization, generally, it is combination of tractor and auto [indiscernible]. One of these sectors being low, we can always load with the other, but there are overall, we still get some setback. And because of that, volume ramp-up has not happened. And on the operational side, also some of the headwind, and we will have to crack those and progress on to increasing the production and sales. Both are attributing to the flattish numbers on castings. I'm quite hopeful that we'll break that ice and move forward to increase the production and sales in coming quarters.

Aashav Patel

analyst
#21

So what would be the revised volume estimates for FY '24 in the casting segment?

Ravindranath Gumaste

executive
#22

Not really any major change at this point of. We have just completed one quarter. I will not immediately rush to change the volume estimate. We are still hopeful that we should be able to cross 150,000 volume for the full year.

Operator

operator
#23

The next question is from the line of Sunil M. Kothari from Unique PMS.

Sunil Kothari

analyst
#24

Sir, my question is, we have got a little better realization quarter-over-quarter. Quarter 4 realization of casting was roughly 125 -- 125,000, now it is 126,000. And the bigger casting, the farm sector related casting is also lower contributing to. So what has changed if you can talk a little bit...

Ravindranath Gumaste

executive
#25

See basically it shows that higher realizing auto sales have improved, whereas the low realizing contractors sales has come down. Maybe a couple of basis points, a couple of percentage points, but it still makes some difference. But we can't remove 30%, 40% tractor castings and add exactly 30%, 40% of auto casting. So that's why the volume growth is not coming, but small realization growth has come compared to last quarter. It's a product mix result, whereas we have given some reductions to customers.

Sunil Kothari

analyst
#26

Okay. Okay. Sir, we have spoken about 2 new global OEM customer in our annual report. And we increased share in existing customers also. We have increased machine casting and new order with [ machine ] also we are expected to get. So how you see a combination of all these things during maybe current year and next year looking at the exports opportunity and new customer addition?

Ravindranath Gumaste

executive
#27

No. I think -- see, the way there is a demand requirements from customers and a lot of castings being developed in all the lines currently. I still feel that we should continue to have volume growth of 12% to 15% this year and maybe 10% to 12% next year also. That is the kind of growth what is expected because that's also required in line with capacity utilizations to come from the new lines.

Sunil Kothari

analyst
#28

So sir, will this export opportunity hire [ machine ] casting? Should it improve better -- I mean realization pattern in a better fashion, or it will remain in this type of range?

Ravindranath Gumaste

executive
#29

No, I think the [ machine ] value will not make any dramatic change in the sales realization. Sales realization, one, is linked to [ commodity ], pig iron and steel scrap prices. Second one is, all the new developments are the high-end castings, some of them are going towards now [indiscernible] and that way, more complex castings, and I expect new casting developments would be at the higher sales realization, which will push our overall sales realization also improving year after year.

Sunil Kothari

analyst
#30

And sir, any development on iron ore mines mining and mine ore to be listed?

Ravindranath Gumaste

executive
#31

The file movement was not happening because of declaration of elections, because of elections, then because of new government formation. After that, one of our file out of the 2 mines has started moving. We got one of the important approval. And -- but still some more approvals are required. We are optimistic that out of the 2 mines, at least one mine will get through to the operations as early as possible, whereas the second mine has some major problem or major challenge with respect to declaration of the mines area as wildlife reserved area. So that's yet to be resolved.

Sunil Kothari

analyst
#32

And sir, my last question is, we already -- we are paying almost INR 25 crores, INR 30 crores on a stand-alone consolidator level the interest costs. How do you see this? Will it increase further? Or we are hopeful that it will not go ahead from here?

Ravindranath Gumaste

executive
#33

No. Right now, as you have seen, we are maintaining the borrowing and interest cost at that level. But as we progress, there are opportunities, which are attractive, whether it is acquisition of the north foundry or any other opportunity, including solar power plant opportunities. Our focus is on how we manage the investments to the cash generation. But if it is required, we will borrow and it may have slightly increased the interest cost. But as a philosophy, we would like to maintain the borrowing and interest rates at the current level, unless there is an important progress on to any of the projects of acquisition or important progress on any of the important project coming up. But otherwise, this interest rate is likely to continue for some time and not increase dramatically.

Operator

operator
#34

The next question is from the line of [ Lalit Kumar, ] an individual investor.

Unknown Shareholder

shareholder
#35

Are you seeing any uptick in terms of realization in the last few months for the pig iron from 45,000?

Ravindranath Gumaste

executive
#36

No, I couldn't get your question, sir.

Unknown Shareholder

shareholder
#37

The realizations in terms of our pig iron 45,000 [ MTPA ] right. Are we seeing any northward movement in the -- what is the blended realization for FY '24 you're expecting?

Ravindranath Gumaste

executive
#38

Right now, I'm not seeing any major increase in the pig iron prices. But if you ask me today's market condition, I would say that there is a bit of shortage of steel scrap in certain types of steel scrap. And I also see the price increase of steel and pig iron to an extent up of INR 1,000 per tonne in the northern market. It is maybe early sprouts. And I hope that, that should trigger some improvement in the pig iron and steel scrap prices.

Unknown Shareholder

shareholder
#39

Okay. And I think in [indiscernible] we had mentioned, sir, for coking coal prices at $250. No you said that it is $280. How much of this we have been able to pass on to the end customer?

Ravindranath Gumaste

executive
#40

No, I just mentioned that last quarter, it was in the range of $270, $280. But currently, whatever is our blend, it is towards -- linked to $250 prime coking coal. Some reduction is happening with respect to the cost of coal, what we consume, but pig iron prices have also slipped during these months. So margins continue to be under pressure. Unless the pig iron prices pick up, the -- with that only the margin improvement is possible.

Unknown Shareholder

shareholder
#41

Again, our current capacity utilization level is how much?

Ravindranath Gumaste

executive
#42

See, the current capacity that I just mentioned, we are likely to end this year with 550,000 liquid metal production, pig iron production. And we expect quarter 3 and quarter 4 to be full, which is 165,000, and once we commission pulverize coal injection, we expect further improvement in the output.

Unknown Shareholder

shareholder
#43

Got it. And textile industry demand side, you're seeing any upticks, sir, over there?

Ravindranath Gumaste

executive
#44

Which industry?

Unknown Shareholder

shareholder
#45

Textiles and [indiscernible]?

Ravindranath Gumaste

executive
#46

Textile?

Unknown Shareholder

shareholder
#47

Yes.

Ravindranath Gumaste

executive
#48

Not really any major change there. I just mentioned that metallic costs or metallic price small improvement of about INR 1,000 per tonne is seen in the North Indian market. I only hope that, that should sustain and should result into further improvement in the prices of pig iron. But right now, I would say it's only an early indicator, there's nothing much to support beyond that.

Operator

operator
#49

The next question is from the line of Mahesh Atal from Atal Associates. Mr. Atal's line was on hold, so we move on to the next question from the line of Radhika Rathi, an individual Investor.

Unknown Shareholder

shareholder
#50

I wanted to ask, we have earned an EBITDA margin of 14% this quarter. I just wanted to know what is the percentage margin of the pig iron and castings separately?

Ravindranath Gumaste

executive
#51

I don't have exact separately, but I would say casting margins are better compared to pig iron margins. Pig iron margins are under pressure. 1 minute, let me see if I have the figures, EBITDA margin. I don't have separately for pig iron and foundry. But I would only say that better margins in castings and lower margins in pig iron.

Unknown Shareholder

shareholder
#52

Okay. And sir, I wanted to know what is your views about market outlook for pig iron, including the demand in the NSR part. In which industry do you think the demand would be more?

Ravindranath Gumaste

executive
#53

See, basically, as you see, overall, iron and steel industry has been under a headwind. We are definitely affected because of that. And typically, monsoon time, you can expect secondary steel manufacturing is down because of the construction activity being down. I expect that, if not early by 15th of August or by September, we expect improved demand for steel, secondary steel and then that should also trigger some improvement in the pig iron prices. And that is typically the trend in this industry. I expect that it should improve. It can't remain the way it has remained over the last 4, 5 months.

Unknown Shareholder

shareholder
#54

Okay. And sir, one more question. We have a project about pulverized coal [ industry ]. So I wanted to know what do you think would be the benefit in terms of rupees per tonne?

Ravindranath Gumaste

executive
#55

See, typically, we expect our overall basket, we should be able to replace 100 kg of coke by 100 kg of coal, and we save half of the cost. So it depends on coke prices. If they are at INR 35,000, we save INR 16,000, 100 kg. So you can say we should save about INR 700 to INR 800 per tonne of hot metal. I'd say a substantial saving, and everyone goes for it, and we are going for it. INR 700, INR 800 per tonne is a big saving, and that should add to our contribution and EBITDA.

Operator

operator
#56

The next question is from the line of Sahil Sanghvi from Monarch Networth Capital.

Sahil Sanghvi

analyst
#57

Sir, my first question is regarding [ Oliver ]. We have any updates or can you give us any updates on the progress of that?

Ravindranath Gumaste

executive
#58

I have been told that we should have the update by 10th of August. So the one more date, but that is the date given to me. The creditors have to come back. So we are awaiting -- we have completed all our activities. What is expected from our side is done. Creditors have to come back to us, which has to go to the NCLT. We are awaiting for that. I think should happen. And next date, I have been told is 10th of August.

Sahil Sanghvi

analyst
#59

Just a follow-up on that one, sir, if at all we get that asset, [indiscernible] has a lot of extra capacity when it comes to the Solapur [indiscernible]. So do you envisage that much of demand that we'll be able to ramp up both these foundries in the next 1, 2 years? I mean do we have that much demand to work parallelly on both?

Ravindranath Gumaste

executive
#60

See, typically, Sahil, we should take that any new foundry will take 3 to 4 years to low to full capacity. It won't happen in 1 or 2 years because you need to develop castings, you have to ramp up, go for engine testing approval, then ramp-up, resolve quality issues. So 3 to 4 years it is. So we expect that's the kind of load production increase we expect from that line. If it is 40,000, I expect I reach 36,000 in the fourth year of operation. This year can be taken as first year of operation. 10,000 to 12,000 is what I expect in the first year, and then it should keep adding. But we are also trying to increase the output from Line 2 in Koppal. Again, so we have to break some productivity issues, et cetera. And overall, that's how we are seeing that from 130,000 last year, how we can go towards 150,000 is what we are looking for. I hope that we should be able to crack it. But it's hardcore manufacturing, and we have to really get the support of the market, and we have to also crack some of the challenges to achieve the productivity increase.

Sahil Sanghvi

analyst
#61

Right, sir. Right, sir. My second question is regarding the steel plant that we want to commission in Koppal, sir. I understand we are awaiting the [ EC ], but when do we start spending for it, sir?

Ravindranath Gumaste

executive
#62

No, right now, we have already got the terms of reference. And by end of October, we should then go for the public hearing and then let's hope that by end of 2023 calendar year or early '24, we should have consent to establish. Then we take a couple of years, 2.5 years to establish the steel plant.

Sahil Sanghvi

analyst
#63

Okay. Okay. The CapEx, whatever it is, will be spread over 2 years, right, sir, once we get the consent?

Ravindranath Gumaste

executive
#64

CapEx, I hope, it will start from next year. This year starting the CapEx, I don't think anything. Small CapEx basically to get [ EC ] and all, but CapEx to start next year.

Sahil Sanghvi

analyst
#65

Got it, sir. Got it. And my last question is regarding, sir, the CapEx target we have for this year, sir, including ISMT.

Ravindranath Gumaste

executive
#66

I have spoken about this in lots, for example, we have done with Coke Oven and Power Plant. We're done with MBF upgrades we're done. But what we are currently working is this majorly solar power plant in ISMT.

Sahil Sanghvi

analyst
#67

Mainly I was asking the numbers, sir, rather than the projects.

Ravindranath Gumaste

executive
#68

See, I would say that our CapEx spending would be between the 2, KFIL and ISMT would be up the order of INR 600 crores per year.

Operator

operator
#69

The next question is from the line of Bharat Sheth from Quest Investment Advisors.

Bharat Sheth

analyst
#70

Sir, sorry, just I missed 2 things. You said that this coking coal, the power plant will start benefiting around INR 10 crores per month from this new plant, correct?

Ravindranath Gumaste

executive
#71

No. Both the plants put together, what was INR 6 crores of power per month will go to INR 10 crores power per month. It has already gone.

Bharat Sheth

analyst
#72

Yes. So new plant will help us, I mean, but [indiscernible] gone in July or June already?

Ravindranath Gumaste

executive
#73

I think more like it has started from July.

Bharat Sheth

analyst
#74

Okay. So additional INR 4 crores kind of a benefit can happen...

Ravindranath Gumaste

executive
#75

In the power cost. Yes.

Bharat Sheth

analyst
#76

Yes. And with -- sir, I mean, how much saving will be because of converting coal to coke also which we are getting done through outside?

Ravindranath Gumaste

executive
#77

See, typically, we take a benefit of like conversion cost benefit of INR 1,500 per tonne as a benefit when we do it ourself with our own CapEx. But it's a ultimately complex situation, coal, coke, pig iron price. So now it's part of our process. We have to see what EBITDA contribution margin, we are able to generate with Coke Oven. So it's -- there are no separate baskets now having commissioned everything.

Bharat Sheth

analyst
#78

Fair, sir. Sir, and second thing, sir, this pulverization happening in this debottlenecking? So we were talking of reaching the 7 lakh hot metal somewhere in '24. Is that still around there?

Ravindranath Gumaste

executive
#79

'24, '25. I think we will be updating the 2 blast furnaces with pulverized coal injection with both the blast furnaces upgraded. And in my view that should give us all put together very close to -- yes, more than 7 lakh metric tonne if possible, yes.

Bharat Sheth

analyst
#80

And how much of that we have to convert back to pig iron?

Ravindranath Gumaste

executive
#81

See about 45 here and then 55, 60. 60 is 7.2. See 2 important things which will happen. Around 3% is not -- it becomes [indiscernible] 3% to 3.5%, it's not pig iron. And some pig iron gets consumed in our foundries in Koppal and Solapur. And with merger of ISMT in to KFIL, we will also be -- whatever we sell ISMT pig iron will be internal transfer. So I expect out of 7.2 lakh tonne, about 1 lakh tonne going for all this. Sales will be 6.2 lakh tonnes.

Bharat Sheth

analyst
#82

Available for sales, correct?

Ravindranath Gumaste

executive
#83

Available for sales. You can say 6 lakh tonne as available for sale until we start making steel. Once we start making steel, again, it will come down, but steel will increase.

Bharat Sheth

analyst
#84

Sir, one more thing on this ISMT, we have really turned around it very well. And in Q1, we have already reached a 12% margin. So can you explain, I mean, what has really helped to have this kind of a jump? And how do we see full year EBITDA number for this? We were looking for, say, going to INR 3,000 kind of a turnover from INR 2,600 last year. So where do we stand in this?

Ravindranath Gumaste

executive
#85

No. I think most important aspect is the work what we have done in stable operation of the plant, both steel making and tube making. We have brought a stability to 14,000 tonnes of tube sales per month. You can say that it will amount to 170,000 kind of tube sales, I think, which has never happened in the past, never recent years. We brought this stability. Another is we have worked and improved the yield. We have worked and improved the cost structure. Stable operations have brought down the power and fuel costs in the company. We have worked and improved the sales realization and eliminated the wastages. All wastages have been tightened and have been optimized. So this is our skill set in turn turning around the company. So it's not turned around with the solar power plant. It's turnaround with the efficiency improvement, productivity improvement, sales volume increase, sales realization increase to sales reduction. This is the -- our typical way of working and reducing the cost of manufacturing and achieving the turnover. On top of this, now we will commission over the next 6 months, solar power plant and which we expect to give us a benefit of around INR 6 crores in the power cost reduction. So that is on top of whatever has been done now. In this year, we have also taken up debottlenecking projects in ISMT Baramati and also debottlenecking in Jejuri, which we expect that as we go to next year, we should be able to go towards from 170, we should be able to go towards 2 lakh tonnes of sellable tube. That would be another, you can say, 17%, 18% increase in the [ outflow]. I don't say that there won't be any headwinds. There will be challenges. But we expect to increase the output, which gives us the cost reduction as well as increased sales and increased contribution and EBITDA. And in the meantime, we are also working, whether we can also add some wind mill in renewable energy and additional solar, again, renewable energy. Those projects, as they join our cost reduction efforts, that will support improving the EBITDA margins in steel and tube as well. These projects are also aimed not only for increasing the profit, but also to make the businesses sustainable. That is the -- we can't expect or we can't take it for granted that all big market conditions, the businesses are sustainable. It is extremely difficult to support in any industry 15% power and fuel cost. We have no choice but to bring down the power and fuel cost to 5% level as a requirement to make the business sustainable. And if the market conditions are favorable, we get the benefit of higher profitability, but it is also for sustainability of business. Thank you very much.

Bharat Sheth

analyst
#86

Sir, fair. So this year, we expect around 12% of...

Operator

operator
#87

I'm sorry to interrupt you, sir. I'm sorry to interrupt you, Mr. Bharat, may we request you to join the question queue, sir. We have several participants waiting for their turn. [Operator Instructions] We take the next question from the line of Manish Goyal from ThinkWise Wealth Managers.

Unknown Analyst

analyst
#88

Sir, a few questions. One on the power cost that we have been discussing. So what we see is that KFIL also at quarterly basis, the power cost seems to be on a higher side despite we have commenced the second phase of wastage recovery. So is it purely due to increase in grid cost and we are not yet getting the full benefit of the incremental power generation?

Ravindranath Gumaste

executive
#89

No, I think you must take note that KFIL has 3 plants. One is Koppal, the other one is Hiriyur in Karnataka, both, and third one is Solapur. So as we -- Solapur power costs are higher, but being foundry, we consumed lot of power from the grid. That is why we are also working for -- we have won 11.6-megawatt solar in Solapur, but we will need another 15 to 17-megawatt solar in Solapur to mitigate the power cost. So the higher power cost mainly attributed to Solapur foundry power consumption and a little bit in Hiriyur, whereas it is quite efficient at Koppal.

Unknown Analyst

analyst
#90

Okay. So sir, so did we mention that the benefit of increase from INR 6 crores to INR 10 crores will happen from the month of July?

Ravindranath Gumaste

executive
#91

No, they have already started generating and the benefits have started coming from July, yes.

Unknown Analyst

analyst
#92

Okay. And we also mentioned that we'll be selling excess power to the grid. So that benefit also we have started seeing?

Ravindranath Gumaste

executive
#93

No, that is included in that [indiscernible]

Unknown Analyst

analyst
#94

Okay. And sir, on the ISMT, as we were discussing right now, what we see is that in the Q1, the improvement at the ISMT is entirely driven by improvement in the tubes business. And that is also what we see is that the revenues have not gone up significantly, but the profits have jumped from 3% margin to 13% margin. So you did mention that realizations have improved, cost has declined. But in terms of revenue mix, has it changed in terms of higher sales to the exports market? Because last full year, what we see is that export realization were far higher at around INR 189 as compared to domestic at INR 190. So -- and also, are we selling more in exports so as to get a better profitability?

Ravindranath Gumaste

executive
#95

I have not collected all the information on my export. Yes, there is export. But more important is lower pig iron price and lower steel prices are conducive for the tube margin improvement. And consistent volume production and sales is conducive for these sustained margins and profitability for the tube business. I think that has made -- and also the market demand being good, we are in a position to increase high realizing market sales to a better extent than sales of low realizing products or trade sales.

Unknown Analyst

analyst
#96

Okay. Okay. And so you...

Operator

operator
#97

I'm going to stop you sir. May we request you to join the question queue.

Unknown Analyst

analyst
#98

Just last one question, ma'am. On the casting side, sir, the incremental volumes of 20,000 tonnes what we expect and going forward also the volume increase. So how much can we probably look forward from the new programs or the new customers coming in like, say, 15% growth, 12% to 15% growth, how much can come from the organic growth, from the existing? And how much can come from the new customers?

Ravindranath Gumaste

executive
#99

I would say both are happening, but going forward, more volumes will come from the new customers, whereas auto, earthmoving equipment, all the customers are growing, I think it would be a good blend of both.

Operator

operator
#100

The next question is from the line of Digant Haria from GreenEdge Wealth.

Digant Haria

analyst
#101

My question is, sir, in the annual report, we have mentioned that our vision for 2030 that the tube volumes will be around 0.3 million or 3 lakh tonnes. Sir, today, we are already at a run rate of 170,000 tonnes, as you mentioned. So just wanted to know why is there such a low ambition on the tubes front and because that we assume is the most profitable or the highest margin product. So any thoughts here would be helpful, sir.

Ravindranath Gumaste

executive
#102

No, I think the moment if I put bigger figure, you will ask me, give me details of how you will go to that figure. So 3 lakh tonne, I can tell you that this is capacity utilization, et cetera. But the moment I put 4 lakh or 5 lakh, you will ask me what acquisition, which new plant we are setting up. So we really don't have any concrete plans of acquisition or concrete plans of setting up a new tube. What we are saying is between Baramati and Ahmednagar, it is possible to go towards 2 lakh metric tonnes of sales, 250,000 metric tonne of sale. 3 lakh is aspirational really going out of the way to achieve the highest level of productivity. But beyond that, it definitely means bringing one more plant. Right now, we do not have any concrete plans to go beyond that. Not that we don't want to go. We definitely want to go. But currently, this is what is in the concrete plan of actions, but we will keep our options open to go beyond 3 lakh tonne as well.

Digant Haria

analyst
#103

Sure. Last question is on the alloy steel, our aspiration is 1 million tonnes. So what would be the tentative end market that we target when our alloy steel plant comes on stream and when we eventually reach that 1 million tonne kind of a number?

Ravindranath Gumaste

executive
#104

No, ideal thing is Jejuri becoming green steel plant and rolling and selling all the steel because it has a customer base and we need to build on the market to take it to 3 lakh tonne of rolled steel sales, whereas we build in 2 phases 7 lakh metric tonne at Koppal, we don't have concrete plan for second 3.5 lakhs. We just have it for the first 3.5 lakh tonne. But ultimately, if we complete steel plant phase 1 and phase 2, 0.65 million to 0.7 million tonne, we would rather look at rolling everything into seamless tubes, or it could be some part of it, different product could be anything, any other application. But there is a possibility to expand seamless tubes to higher levels as you ask me why only 3 lakh and why not more. That is the provision we are keeping that we should be able to expand beyond 3 lakh tonnes.

Operator

operator
#105

The next question is from the line of Bobby Jay from Falcon.

Unknown Analyst

analyst
#106

If one looks through your annual report for the past 10, 15 years, you have been constantly doing CapEx and...

Ravindranath Gumaste

executive
#107

Your voice is not clear, can you be a little bit close to the mic?

Unknown Analyst

analyst
#108

Right. What I'm saying is, if you look through your 10, 15-year annual report history, you have been constantly doing CapEx in terms of modernizing your clients, right? What I wanted to understand was that does it give you any sort of competitive advantage over your competitors because if everyone else does the same, this just constantly increases your cost base without any increase in return on capital. So how do you see this?

Ravindranath Gumaste

executive
#109

Good question. I think it's a question to, also important to brainstorm on this. But it has given us a competitive edge because of the technology upgrade, because of the manufacturing capability upgrade in the casting field. We don't make any more ordinary castings. We make high-end castings. We make high-value castings, which gives us higher margin, higher competitive advantage. Our plants are mechanized, automated and robotized plant. So definitely, there is a competitive edge. What is plan at the pig iron site, though it is commodity, and if you look at productivity levels and variable cost levels, I think we have brought sustainability, but there are headwinds. But I think subsequently, if you look at what we are trying to do in the steel, I think it is opening up new opportunities and return on capital, these days are much, much better than return on capital earlier period. I think it is -- if you look at all the financial parameters of the company have in spite of the CapEx is, these are very fast payback and returns on capital employed are more attractive these days than 10 years back.

Unknown Analyst

analyst
#110

Okay. I understand. A follow-up would be, how do you compare the economics of the ISMT steel tube business to your traditional pig iron and casting business? Is it much better?

Ravindranath Gumaste

executive
#111

I think it is logical extension on the forward integration side. One of the way to change is why not -- why sell more and more pig iron at INR 45,000 per tonne, why not sell tube at 150,000 tonnes. From pig iron, we make steel blooms and steel bloom goes to Baramati and then we roll it to seamless tubes and then it gets further value added. I think it is a forward integration logical product upgrade and even large steel at Jejuri making it green steel, making use of more the renewable energy. I think it's the future, and we can make very, very fine quality steel. I think all this really is a good combination. We are going to redefine the business itself, not just turnaround, but redefine the quality of the business, the quality of the product and growth prospects coming up in that, I think it's going to be quite exciting for us to take that. When we say tube, I don't have to do only seamless tube, we can do spun pipes, we can do welded tubes, we can do many tubes. So I think it's opening up the market for KFIL. I think our opportunities get increased. I don't have to be bogged down only with pig iron and casting. Yes, casting is interesting field, it's growing, and we are committed to that. But pig iron, I don't think I will sell 1 million tonne pig iron. We are saying we won't sell more than 0.5 million tonne of pig iron. Because why do we sell that because there is a market. There is continuous -- the foundries need good quality pig iron and we are committed to give them 0.5 million tonne, including our own foundries and our own steel plant.

Unknown Analyst

analyst
#112

Right. From what do you said can we then surmise that more of the CapEx will be spent on your steel tube business versus your pig iron business going forward?

Ravindranath Gumaste

executive
#113

Yes. You are right. Steel and tube and casting continues for some more, maybe 1 or 2 foundries more, yes. But otherwise, the future -- steel and tube would be the future of KFIL.

Operator

operator
#114

Thank you. Ladies and gentlemen, that was the last question. I would now like to hand the conference over to the management for closing comments.

Ravindranath Gumaste

executive
#115

Yes, I'd like to thank all the analysts and investors on the call today. We had great interesting questions coming from all of you. Thank you so much, and look forward to meeting you in the quarter 2 conference call. Thank you very much. Back to Pallav.

Operator

operator
#116

Thank you. On behalf of Antique Stock Broking, that concludes this conference. Thank you for joining us, and you may now disconnect your lines.

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