PureCycle Technologies, Inc. (PCT) Earnings Call Transcript & Summary
May 12, 2022
Earnings Call Speaker Segments
Operator
operatorThank you for standing by, and welcome to the PureCycle Technologies First Quarter 2022 Corporate Update Conference Call. [Operator Instructions] As a reminder, today's conference call is being recorded. I will now turn the conference over to your host, Mr. Larry Somma, Chief Financial Officer PureCycle Technologies. Sir, you may begin.
Lawrence Somma
executiveThank you. Welcome to PureCycle Technologies First Quarter Earnings Update Conference Call. I am Larry Somma, Chief Financial Officer, and joining me today are Chairman and Chief Executive Officer, Mike Otworth; and our Chief Operating Officer and Chief Manufacturing Officer, Dustin Olson. This morning, we will be highlighting our corporate developments for Q1. The presentation we will be going through on the call can also be found on the IR page of our website, purecycle.com. Many of the statements made today will be forward-looking and are based on management's beliefs and assumptions and information currently available to management at this time. These statements are subject to known and unknown risks and uncertainties. Many of which may be beyond our control, including those set forth in our safe harbor provisions for forward-looking statements that can be found at the end of our first quarter 2022 corporate update press release, and in our filed quarterly report on Form 10-Q filed this morning, as well as in our other reports on file with the SEC that provide further detail about the risk related to our business. Additionally, please note that the company's actual results may differ materially from those anticipated and except as required by law, we undertake no obligation to update any forward-looking statement. Our remarks today may also include preliminary non-GAAP estimates and are subject to risks and uncertainties, including among others changes in connection with quarter-end and year-end adjustments. Any variation between PCT's actual results and the preliminary financial data set forth herein may be material. You are welcome to follow along with our slide deck or if joining us by phone, you can access it at any time on purecycle.com. We are excited to share updates from the previous quarter with you. I will now turn it over to Mike Otworth, PureCycle Chairman and Chief Executive Officer.
Michael Otworth
executiveThanks, Larry. Good morning. This is an exciting time for PureCycle as we pursue our mission of revolutionizing plastic waste into a renewable resource. We're facing a critical moment as a plastic pollution crisis plays out on the world stage. Now more than ever we believe PureCycle offers a solution for companies looking to be genuine and deliberate when it comes to sustainability. We are making strong operational progress. Since our last update, the first 4 of 26 recycling modules arrived in Ironton this past week, and we expect a larger shipment to arrive over the summer. We remain on track and expect to produce pure cycled plastic from our commercial facility in Q4 2022. We broke ground on PureCycle's Augusta facility expanding our footprint into the Southeast. We're currently on track for a startup in Q4 2023. In Q1, we secured feedstock LOIs that are expected to yield approximately 215 million pounds of recovered polypropylene to supply PureCycle's Augusta purification facility. The offtake from the first 2 lines in Augusta is 70% allocated through multi-year commitments. We continue to expand our commercial agreement footprint across converters and compounders with 2 new sign sales agreements and non-CPG channels. Our existing partnerships continue to generate exciting results. And as an example, we achieved a major testing milestone with Aptar for hinge closures that yield performances on par with non-recycled resin. The PureCycle Pure Zero Program continues to see momentum since launching with our focus now expanded to include partnering with professional and collegiate sports leagues. We anticipate exciting announcements on new partners in coming months and I'm pleased to report that we ended Q1 2022 with $610 million in total cash in investments. Moving to Slide 4. Our goal was to produce 1 million pounds of our ultrapure recycled resin by 2025 and we are aggressively working toward that goal. As we previously reported, we are thrilled that PureCycle's Augusta purification facility can support up to 8 purification lines which collectively are designed to produce approximately 1 billion pounds of PureCycle plastic annually. This facility can be a significant game-changer when it comes to achieving this major milestone. Further our relationship with SK Geo Centric continues to advance toward our goal of a completed facility in South Korea by Q4 2024, and we are progressing toward a joint venture agreement with Mitsui for a facility in Japan. Moving to Slide 5. As PureCycle continues to grow, we work towards scaling our operations commercially. Our goal has been to add top-tier talent across our business segments. We have worked hard to ensure different experiences within our industry are represented and we're thrilled that 2 exceptional industry experts have joined our board of directors. Steven Bouck, former President of Waste Connections, Inc, and Allen Jacoby, Chief Strategy Officer and Senior Vice President of Corporate Development from Milliken & Co have joined PureCycle's board in March. These 2 independent directors are both proven and successful leaders who combined bring more than 50 years of relevant experience. Both Steven and Allen will help PureCycle advance our mission and business objectives and I'm confident they will serve us well. We have assembled the best talent here at PureCycle and to achieve our goals, we wanted to ensure everyone is in the right place for success. To that end, we aligned some of our teams to help us better deliver our mission to revolutionize plastic waste into a renewable resource. We most recently announced that Dustin Olson was appointed to the Chief Operating Officer position, in addition to his Chief Manufacturing Officer responsibilities. As such, changes have been made internally to his current organization that emphasize the importance of Ironton, Augusta, and our feed prep strategy. Our CFO, Larry Somma has also expanded the finance team to bolster our financial operations, bringing on top-tier talent to round out his team to include a vice president of finance, senior director for revenue, and director of analytics. With that, I'd like to turn it over to our Chief Operating Officer, Dustin Olson to discuss our manufacturing, commercial, and feedstock updates.
Dustin Olson
executiveThank you, Mike. Our first facility in Ironton, Ohio is well underway and is currently expected to be operational in Q4 of 2022. Just last week, the first 4 modules designed by Koch Modular and constructed by Gulfspan were delivered and lifted into place 1 month ahead of the anticipated delivery date. This is a significant moment for PureCycle, one that has been years in the making. The remaining 22 modules are in active construction at the Gulfspan facility and are expected to ship over the summer. We have 98% of the feed prep equipment on site with an anticipated startup of Q3 '22. We're targeting mechanical completion of our purification facility in Q4 with pellet production by the end of the year. As discussed during our previous update, the Ironton site was energized in March. We have discussed how integral our work with Koch Modular, [indiscernible] Gulfspan, KraussMaffei and Emerson are and we're seeing tremendous benefits from these partnerships. Our work together has improved safety, schedule compliance, and cost efficiencies and created a foundation to successfully replicate our facilities both here and abroad. Moving to Slide 7. As mentioned, we broke ground on our second US facility in Augusta, Georgia on March '22. Not only has the work commenced on site but engineering activities are on track and key construction contracts are in place. Long lead orders such as high-pressure vessels, precision machinery, and specialty instrumentation have been placed. We track the global supply chain very closely and believe that we can effectively manage the construction schedule through our partnerships. We have made considerable progress developing feed prep operations that will supply Augusta Phase 1, which includes the first 2 purification lines and we expect a full plan rollout in Q3. As noted, we secured feedstock LOIs that are expected to yield approximately 215 million pounds of polypropylene to supply PureCycle's Augusta facility. As with Ironton and all of our future facilities, our copy-paste design should allow us to build our facilities faster with minimal disruptions and schedule certainty. With our partners in place, we know that we have the right team to help solve any challenges that may arise. Moving to Slide 8. Next, we would like to share our progress on securing feedstock for our business plan. We are intently focused on securing feedstock for Augusta's first 2 purification lines. We continue to strengthen our relationships in the partnership and that has resulted in 933 million pounds of feedstock in active negotiations, with approximately 215 million pounds under LOI for Augusta Lines 1 and Lines 2. A key component to our overall business plan is to remain at the forefront of innovative ideas and opportunities. In order to continuously diversify our feedstock strategy, we are investing in R&D to target more challenging and untapped waste streams. The borne digital strategy that we have outlined in previous quarters is also designed to optimize our feed management. This includes helping us track feedstock from the source to the final product. This level of transparency is important to our stakeholders and their customers. Moving to Slide 9. The commercial team continues to build our sales pipeline and because of this work, Ironton is fully allocated and the first 2 lines at our Augusta purification facility are 70% allocated through various multi-year commitments. We are currently seeing strong contracting momentum to fully allocate Augusta Lines 1 and 2 and we're also seeing interest from the compounders that create specialized materials for consumer goods and automotive. As Ironton and Augusta projects progress, we see our sales cycle shortening. Our FDA letter of no objection is still under review way and we are currently waiting for the FDA’s response. PureCycle is well-positioned to connect brands with high-quality resin to deliver products that are truly sustainable to the customers. We continue to execute the objectives we need to expand our pipeline and help companies achieve their top sustainability goals. I will now turn it over to our CFO, Larry Somma for our financial update.
Lawrence Somma
executiveThank you, Dustin. Please turn to our first quarter liquidity and balance sheet on Slide 10. As of the end of March, we had approximately $610 million of liquidity. As a reminder, we think about our liquidity in terms of restricted and unrestricted cash and investments. Our restricted cash totaled $191.9 million and our unrestricted liquidity was $418 million. Unrestricted increased by $217.2 million primarily driven by the $250 million equity raise that was closed on March 17. Offsetting that equity raise, we spent approximately $32 million of unrestricted cash during the quarter. Included in that was $4.3 million spent on Ironton construction that is outside the bond cash. Any overruns on the Ironton plant are paid for out of unrestricted operating cash instead of bond cash. During the quarter we also ramped up spending on our feed prep site in Central Florida, as well as made continued progress on the Augusta pre-engineering for Lines 1 and 2 which was a cash use of $11.6 million. Finally, we spent $16.1 million on operating and SG&A costs. These costs included payroll to support our growing needs related to ramp-up of staffing as a public company to prepare for Ironton, feed prep, Augusta, and future Europe and Asia investments. We paid an annual cash bonus that is part of our short-term incentive plan and incurred cash tax payments related to equity compensation. Also included in the spend respite site-specific and corporate investments in systems and technology, corporate functions, and various other needs. The other part of our liquidity position is our restricted cash. As a reminder, the restricted cash can be broken down into several buckets, Ironton plant build, future interest and principal payment reserves for Ohio bonds, and equity and other reserves that are required to be set aside for the Ohio bonds. As the Ironton plant progresses towards completion in Q4 of this year, you can expect to see cash drawdowns related to that plant build. In Q1 we spent $41.6 million on the plant. With our current cash investment position and our capital raise strategy, we believe there will be sufficient capital to execute our business plan. This includes the remaining build-out of Ironton, the future build plans in Augusta, our feed prep facilities, and investments in Asia and Europe. Please turn to Slide 11. On this slide, we highlight additional financial commentary that we think is useful for modeling purposes. Our capital structure has been bolstered by the $250 million private placement that was announced in March. This influx of capital provides equity for Augusta Lines 1 through 4, as well as other strategic corporate purposes such as cash needed to seed our equity investment in South Korea. Furthermore, we have engaged Jefferies to lead the project debt financing for Augusta Lines 1 and 2 and for 3 feed prep facilities. While challenging, we have a high-margin operating plan which gives us confidence in the debt financing process and we will be sure to announce details as soon as we are able. At our first commercial facility, Ironton's total cost in excess of the original budget will be $55 million to $65 million versus the previous guidance of $30 million to $40 million. This should come as no surprise based on the high inflationary environment and supply chain challenges around the globe. Of the excess, approximately 50% is for manufacturing process improvements and the other 50% for inflation coverage. The most inflated costs are driven by increases in transportation, which is 2x the original cost or $7 million to $9 million. The electrical segment, which is 2 to 3x the original cost or $8 million to $11 million, and finally holding to schedule which is costing us approximately $3 million to $5 million. We deem the extra cost to stay on schedule as a prudent economic decision. Relative to Ironton, our Augusta facility CapEx efficiency is expected to improve with each subsequent build. Despite the current inflationary concerns, the learning from Ironton and the multi-lens scale efficiencies are expected to yield double-digit capital efficiency improvements. The most important comment I can pass along is that the Augusta project ROIC remains on track. Our revenue increases due to inflation and feedstock plus pricing strategy are expected to more than offset the CapEx and OpEx increases in the current global economy. With this in mind, the project economic estimates for Augusta are at 100% to 150% of pre spec estimates and are currently expected to provide a simple payback of approximately 3 to 4 years. I will now pass it back to Mike Otworth to close.
Michael Otworth
executiveThanks, Larry. We're now on Slide 12. We've outlined how TerraCycle remains focused on executing against its strategic plan and how we continue to build operational momentum. At TerraCycle, we can help reverse the world's mounting plastics waste crisis through our innovative technology that is scalable and enables us to rapidly expand to meet global demand. We are intently focused on launching commercial operations that are Ironton's flagship facility, completing phase one of our second facility in Augusta, Georgia, and progressing expansion plans for Asia Pacific and Europe. We are also diversifying our feedstock acquisition strategy and bolstering R&D efforts to continue testing challenging waste streams. TerraCycle continues to build operational momentum with Ironton on track for Q4 2022 pellet production. Augusta construction is underway. Ironton's all take fully allocated in Augusta first 2 lines 70% allocated. 75% of Augusta's first 2 lines are under LOI for feedstock, overall feedstock discussions are on track. Feed prep strategy is progressing with plan rollout in Q3. We broadened our converter network and expanded applications for TerraCycle resin. Ironton in Augusta continue to show strong economics relative to original pre-spec estimates. And as Larry said, we ended Q1 2022 with $610 million in total cash and investments, and added experienced independent members to our board while continuing to recruit top talent. With heightened expectations around the world, sustainability requirements are taking shape. Rather than be a burden, companies should see this as an opportunity to make major environmental difference. We believe TerraCycle can connect brands with high-quality recycled plastic in a way that meets the demands of consumers and regulatory bodies. But more importantly, help society end our dependence on new plastic production. Thank you for your time this morning. We'll now open up the floor to questions.
Operator
operator[Operator Instructions] Your first question comes from the line of Hassan Ahmed from Alembic Global.
Hassan Ahmed
analystA question around, obviously, you guys touched on the inflationary environment we're living through. In this sort of environment, I just wanted to dig a bit deeper into the raw material availability side of things, as you guys are sort of structuring newer contracts, how should we be thinking about, A, the availability, keeping in mind all the logistical constraints as well, and also pricing on a go-forward basis for the roads?
Michael Otworth
executiveThank you for the question. I'll let Dustin Olson address this.
Dustin Olson
executiveYes. Thanks, Hassan. So on the project side, I mean, we're really tracking the overall, say, material supply conditions for all aspects of our operation. So we track steel and copper, and different base materials like that, just to keep an eye on where things are. The real concern is with production capacity. And what we're doing to address that is looking to widen our global supply network. So where we may have been over-indexed on receiving material from Europe, now we're looking to diversify our supply chain into either Central South America or in Asia to diversify. And look, I mean, the world is going to be what the world is with respect to inflation concerns. And so what we're doing to address it is just to try to build as much optionality in the supply as possible.
Hassan Ahmed
analystUnderstood. Now on the capital cost side, I mean, a bunch of moving parts, right? On one side, all the inflationary pressures you guys are dealing with, but on the other side, you talked about how the Ironton experience, you've learned sort of efficiencies from that as you think through Augusta and the like. So my question really is, if I sort of drill it down on a greenfield replacement value basis, call it on $0.01 per pound basis, is Augusta tracking significantly higher than Ironton at the same levels? I mean, just some sort of directional dive would be appreciated.
Dustin Olson
executiveYes, thanks. So we're tracking that right now and going through our process to evaluate the apples to apple's comparison between Ironton and Augusta, there's a couple of notable things. First of all, when we go back to the Ironton project, remember, I mean in this environment, to be able to deliver that project on schedule, with modest increases in cost relative to schedule hold, it's pretty good. We believe that we've been able to do that because of our close partnerships with people like Koch Modular, Gulfspan [indiscernible]. Those have really helped us quite a lot on the schedule side for delivering Ironton but in addition to that, because we're keeping the same partners from Ironton to Augusta, there's been tremendous lessons learned between the 2 phases. And so the Gulfspan operation, as an example, is not only going to deliver, let's say certainty on schedule for Ironton, it's also helping to deliver cost efficiency as we build into Augusta. And so, from an overall CapEx per pound, we're not in a position to put detailed numbers into the marketplace right now. But what we can say is that we are tracking better than Ironton CapEx per pound for the Augusta build. And that comes because we're strong partnerships, but secondly, it comes from just the scale of Augusta. With Augusta, we have the capability to build in water lines, 1 billion pounds of capacity is potential in Augusta and we're going to see pretty significant benefits by spreading out the infrastructure build, the utility build, et cetera, at that facility. So we expect the overall CapEx per pound to be improved, relative to Ironton.
Operator
operatorYour next question comes from the line of Eric Stine from Craig-Hallum.
Eric Stine
analystSo just sticking with Augusta, I think in the past you've said your plan was to think about 2 lines every 6 months. Now, that may-- I'm curious if that's the case and just wondering, you just said that on a cost-per-pound basis, that Augusta is looking like it'll come in lower. Would that still be the plan given that level? How do you Increase materials cost potentially play into that when you're also balancing demand?
Michael Otworth
executiveYes, so that's a great question. Correct. Thank you for that. So basically, I'm sorry Eric. Sorry, Eric. That's a good question, Eric. So we have built our entire system to be able to scale quickly. Okay, so everything that we've done with our partners will give us the ability to build on the schedule that you mentioned, which is 2 lines per 6 months. The driving factor for that schedule and holding that schedule will be securing the feedstock and the offtake to support that plan. We're currently on track for that. We're not changing our guidance for that. And we have the system built to achieve that if that's the page we want to maintain.
Eric Stine
analystGot it. Okay. Well, and I'm just curious, and obviously, you're seeing a lot of demand in the market and you also, obviously, you've got to factor in the feedstock. But I mean, are you seeing demand driven by scarcity value, given the uniqueness of your process, and how do you balance that with just bringing things online in a timely fashion and maybe not wanting to get ahead of that as well?
Michael Otworth
executiveYes, I think that the drive for sustainability, in general, is very hot right now. So if you look across the board on sustainability reports, ESG reports and the commitments that brand owners are making to the market, I mean, it's very, very high a bar to hit in terms of delivering sustainable solutions to the marketplace. So that continues to drive a lot of what we're seeing. And then you pointed out the key part there. I mean, we deliver a product that is differential to the market in terms of color, odor, consistency, and the ability for a molder or tear compounder to use. And so because we offer, let's say, a no-compromise solution for the consumer, or for the compounder or converter, they like our product quite a lot.
Lawrence Somma
executiveAnd, Eric, I would add that we hear repeatedly from our customers that they don't have a quality backup plan to us. And so I think this speaks to your comment about the uniqueness of the product that we offer into the marketplace. And many of these customers are big multinationals who really understand the landscape of possibilities in terms of all the resins that they buy. So that's been the case since we started signing off-take agreements and that hasn't changed. And if anything, that we see the level of concern from our customers increasing, not decreasing in terms of the lack of options for high-quality recycle.
Michael Otworth
executiveYes. And, Eric, I think there's a couple of other points. One is that with respect to polypropylene specifically, we're seeing increased demand for polypropylene naturally anyway, just for the general growth of the market. We're also starting to see some deselection of other plastics into, let's say, more recyclable plastics. We view that as a positive story for polypropylene as well. And then just, we're seeing our product demand going beyond CPG. Okay, so we've obviously focused on the CPG market to start, but we're starting to see compounding, automotive, and other applications like that, that are starting to see value in the product that we produce.
Operator
operator[Operator Instructions] Your next question comes from the line of Noah Kaye from Oppenheimer.
Noah Kaye
analystThe first one is really about the increased plan spending, and how that relates to ongoing process improvement. If I go back to the prior $30 million to $40 million figure which you discussed during 3Q last year, I think 2/3 of that was really designed around processing a higher percentage of decontaminants and some process safety design improvements. So it looks like you may have maybe nudged that spend up even a bit more here. But can you just talk about where these investments are focused and what you think the benefits are in terms of de-risking operations?
Michael Otworth
executiveYes, that's great question, Noah. So it's exactly like you said. I mean, the original guidance was $30 million to $40 million and 2/3 of that was plant improvements, and 1/3 was inflationary concerns. And basically, what we're saying now is all of the second increase is due to inflationary concerns. There's a little bit of a bleed over where the plant improvements may cost a little bit more today than we said originally because of inflation. But our guidance is really saying now, the first batch of increase was 2/3 plant improvements, 1/3 inflation, and all of the second increase is due to inflation. And it's like we said in the prepared remarks. I mean, transportation, electrical and a little bit of holding schedule are the primary reasons for the increase.
Noah Kaye
analystRight. So in other words, at this point, the design, the process is all baked. You have something [indiscernible].
Michael Otworth
executiveYes.
Noah Kaye
analystAnd what's going to be built is what's in the plan. Okay. Very helpful.
Michael Otworth
executiveYes, that's exactly. The plant improvement story, no, it hasn't changed at all. That's the same story that we said before and it is, as you said, it was to increase, let's say process safety, compliance, and security. But the bigger portion of it was really to handle a wider, let's say, contamination in the feed through the process, and that's 100% consistent story from last time.
Noah Kaye
analystGreat. And that actually ties into the second question around feedstock quality. [indiscernible] if I add up what you have gotten under LOI, you're hoping to get pencils out, I think, to about a 10% expected yield loss. So can you just talk about the quality of the feedstock that you've got LOIs in place for, and clearly this 290 million pounds you need is a net number, which assumes some processing at your prep facilities. But just talk a little about the quality of the feedstock that you're seeing out there and how much you need to actually do in terms of pre-processing to get to that 290 million pounds.
Dustin Olson
executiveYes. So on the feed prep side, you're right, we are investing heavily into the feed prep for the Augusta project. I mean, quite frankly, that's a differential spend for us in Augusta than it was an Ironton because we are I'll say backward integrating a bit more into sword. So that's going to get us into the ability to buy 3 to sevens. And also, let's say some secondary residual streams, as well as low-quality number fives on top of the high-quality fives that we've already discussed. So really, what we're doing though, is we're building optionality into feed prep, okay, because with respect to what kind of feed are we buying, and we've got a really talented team out there canvassing the market, and we're finding feed of all various shapes, sizes, and concentrations. And so when you aggregate that together, you end up with our plan. And so the way to think about it, I think is more so around the optionality built into the feed prep. And that giving us the ability to, let's say, pick up many different types of feed streams, which by the way, is possible because of our technology. Our technology allows us to be, let's say, less selective in how we're buying feed because we can handle varying levels of contamination in the feed stream and still make a good product. And so that puts us into a slightly different place to purchase than we feel some of the others in the market.
Michael Otworth
executiveAnd quality for us really has more to do with the percentage of polypropylene in the feedstock than it does actual quality. We're less sensitive to contaminants and dirt than mechanical recyclers or chemical recyclers. But we do look for feedstocks that contain a high percentage of polypropylene obviously. Sorry.
Dustin Olson
executiveI think that's a good point, Mike. I mean, the point is that the higher the polypropylene percentage that we find and that we can feed to Augusta, that will lead to higher yields and higher profitability. But the feed prep system that we're building allows us to upgrade even low-quality number 5 bales to a higher concentration so they can maximize the capacity of purification.
Operator
operatorYour next question comes from the line of Thomas Boyes from Cowen and Company.
Thomas Boyes
analystObviously, great to see the progress selling out the first 2 lines in Augusta. Do you still think that you'll have that capacity fully sold out by the end of 2Q? And then for the additional offtake agreements that were done this quarter, how much was done under that feedstock pricing model or is that still something that's developing?
Dustin Olson
executiveYes. So we're seeing good growth in our offtake commitments to put a timeline on it and a percentage on it. I probably don't want to get that specific, but we don't see any concern there from a financing perspective or project perspective with our offtake.
Michael Otworth
executiveBefore Dustin continues, I would say that while we want to have a significant percentage of offtake allocated in advance, given the market demand and the rising market demand and corresponding changes in price, we're a bit walking a line between having offtake pre-allocated and letting the market further develop to our advantage. I'll just put it that way. So the goal isn't necessarily to sell all of the offtake at the earliest possible date. There's some balance in our strategy.
Dustin Olson
executiveYes. And with respect to your second question, Thomas, around feedstock plus, I mean, when we watched the market last year, the number 5 price volatility was really high. And so as we evaluated our overall strategy for contracting offtake, we shifted part of our portfolio into feedstock plus. And so I would say that the majority of the conversations that we're having with offtake today are based on feedstock plus. And that's very consistent with the way most markets like this work where it's always the base feedstock raw material, that is the reference point for the offtake. So there's good coverage across volatility in the market. We're seeing good adoption to that.
Lawrence Somma
executiveI'd also add that the feedstock plus being prevalent in Augusta is what drives the profitability for the Augusta complex to be higher than we saw in Ironton.
Dustin Olson
executiveI think in the last quarterly, Thomas, there's a slide we put together that showed some of the impact of that and also some of the resiliency of the portfolio to different pricing moments over the last couple of years. and that still holds pretty true. I mean, we're not advocating for one specific pricing model. We're flexible and we're building a portfolio around the same multiple pricing mechanisms. But today, especially given the high volatility in just the global marketplace, we're really anchoring more to the feedstock plus than anything else at this point.
Thomas Boyes
analystThat makes sense. And then maybe I just wanted to get a bit more insight into the CapEx expectations for the year because it seems like you have a pretty good handle on what's going on in the next 3 to 6 months. How much spending remains in aggregate for Ironton to get it up and running, and then how much do you think you'd have to commit to Augusta this year to keep on schedule?
Dustin Olson
executiveSo I actually don't know the exact number for how much spending is left for Ironton as far as cash spent versus total project. I think it's in the $155 to $175 million range of remaining capital to spend to finish Ironton. And that gets us to the numbers that we put in the presentation. With respect to Augusta, we've allocated approximately $75 million so far to continue spending for the project that takes us through the end of June, I believe. And then we will continue to allocate probably on the order of $5 to $10 million per month through the rest of the year to hold Augusta schedule, but that's an estimate and I want to probably come back at some point and clean up those numbers to be sure they're accurate. But as far as basic guidance, $75 million through the end of June and probably $5 to $10 million per month thereafter. It's a little bit difficult to say on average because there's different milestone payments across the Augusta project.
Thomas Boyes
analystNo, that's very helpful color. And then if I just squeeze last one in here because I appreciate the update on the FDA letter of no objection. Do you still intend to submit applications for the categories A, B, and H, and there is the idea that you would probably hold off on doing so until you receive approval for the other categories? Are those coming hopefully ahead of our Ironton starting at the end of the year? Is that the expectation?
Dustin Olson
executiveNo. Look, I mean, with respect to the FDA, I mean, we're very excited about this process. Actually, we've obviously submitted the first letter and are just awaiting information back from the FDA, so we expect that anytime but that's out of our control. With respect to the remaining sensitivities, getting qualification for the A, B, and H but then there's also getting qualifications on different feedstocks that we bring into the system. And so this FDA L&O process is not a one-and-done type activity. This will be an ongoing activity as we find new feeds, test new feeds globally, as well as start up the commercial plant. And so that activity is actually scheduled. One of the, let's say, constraints that we have today that we won't have when Ironton is up and running or we'll have less of when Ironton is up and running is just the utilization of the FEU. We talk all the time about the FEU is really built to do 3 things. It's built for process design, product design, and also production. And the production is important because we will use that with customers, do molding trials to get different specific products qualified. And so really getting the next FDA test is more of a function of building it into the schedule amongst all of the other things that we're using the FEU for right now. When the commercial plan is up and running and we're making many, many, many, more pounds of product, a lot of these constraints will go away but this is just something that we're managing right now.
Operator
operatorYour next question comes from the line of Stephen Byrne from Bank of America.
Steve Byrne
analystYes. I'm curious as to what is the level of tolerance for other plastics other than polypropylene? Not in your front-end sorting but once you enter into the solvent-based process, how much other than polypropylene can you tolerate? And as I understand, you separate those polymers and those resins out from the polypropylene during the process. What is the quality of those? Do those become just waste products or do they have value?
Dustin Olson
executiveYes, that's a great question. There's a couple of aspects here. So, first of all, the feed that comes into our purification plan, so this is after the sorting, the washing, the glomeration, just pure purification plan. Let's just take some examples. Let's say it comes in at 90% polypropylene, it will have 10% of other stuff. That 10% of other stuff will break down into what we call coproduct one and coproduct 2. When we actually originally modeled this commercial plan, we assumed that the 10% of other stuff would be a cost. It would go to a landfill, it would be a cost, it would go somewhere else. Actually, what we're finding is that there's very good markets for those 2 coproducts. Coproduct one is effectively an organic type compound, which is, I would say, similar to a pyrolysis oil or could sell into a refined feedstock or olefins feedstock type plan. And then the coproduct 2 depends a bit on the concentration of materials that are coming in with the feed, but it's primarily polyethylene and inorganic inerts. That product actually resembles a, let's say, mechanically recycled polyethylene product very nicely. So there's good value on both coproduct one and coproduct 2 that we've, let's say, under-modeled in the process, but we think has really good upside in the future. With respect to the, let's say, technical aspect of your question, this is probably the source of most of the confusion with respect to the technology. In the original report that we issued on the technology, there was a bit of a misunderstanding on, let's say, a binary work or not work for the technology. And it was interpreted that anything under 91% to 93% polypropylene, it just wouldn't work in the process. That's really just not true. We've actually run much lower percentages of polypropylene feeding the process and had very successful runs. And so with respect to what can we handle and how much, we are really effectively managing the solubility of polypropylene in our process. And so we can take polypropylene and separate it from just about any other plastic out there. Okay. So whether it's nylon or ABS or polycarbonates or polyethylene or polystyrene, like we can accept those as contaminants and then they will purge out of the system in either coproduct 1 or coproducts 2. Okay. And so it's not really a concern for us with respect to Ironton or Augusta because the feed prep work that we're doing will remove most of those contaminants prior to purification, but we're doing it for an economic reason more so than a technical reason. We want the highest level of polypropylene percentage because it maximizes the economics of the unit, not because the technology won't work. So we're hitting both, but we really don't have a concern on the technology front for the contaminants coming in.
Steve Byrne
analystAnd that coproduct one that you described as being like pyrolysis oil, has that ever been run through a cracker and could be effective feedstock, and do you have a view on how your costs of producing the pyrolysis oil compares to some of the other efforts at developing pyrolysis oil?
Dustin Olson
executiveWell, to be clear, I mean, the amounts of volume in that material is pretty low in our overall process. And when I say it is akin to pyrolysis oil, I'm not speaking to it chemically at all. I'm speaking to it in terms of potential value because this product I think, let me be clear, we have not tested that product in refineries or in olefins plants as of yet. And we have not tested that product relative to any sort of pyrolysis oil. So this is more work that's ongoing on the commercial side to see where it's best going to fit. Quite frankly, I think that the value for that product could be better than like a number 6 oil for resid or a Shell gas equivalent to an olefin plant or something like that because it is fully-recycled post-consumer waste product. And so everybody in the market wants to find recycled products in whatever form, shape that they can. And this one is a good niche project that will develop over time to start placing it into, let's say, different and hopefully uplifted markets.
Steve Byrne
analystIt's helpful. And just one more from me. So the process at Ironton and Augusta are both essentially the same, all based off of scaling up a pilot plant at Ironton. Is it fair to say the value to you to get commercially larger faster more than offsets the risk that maybe there is something being overlooked in that scale-up that you don't learn from by bringing one on before the other one?
Dustin Olson
executiveYes. I think the way you characterize it is right. I mean, we believe that the opportunity for us to scale outweighs the risk of the scale-up, but I'll also say that as we start up Ironton and we learn from it, and there will no doubt be learnings from it, this doesn't necessarily mean a complete redesign or you have to completely rebuild. Some of these are just tweaks to the operation. And so adding components to the secondary or tertiary designs, those are things that we can handle on the run if needed. But, look, we are not really overly concerned about that because our confidence level in the scale-up is very high. We've done a lot of testing on the process side with the FEU to test the boundaries of this operation, to know that we are, let's say, building it with the right, let's say, contingency and capacity in the right areas. So we feel very confident in our ability to scale.
Steve Byrne
analystVery good.
Lawrence Somma
executiveSorry. I just wanted to come back to a question that Thomas asked earlier about cost because I want to correct what Dustin said. He admitted that he didn't have information, we'd be coming back, but I think you mentioned $5 to $15 per month. It's going to be closer to $25 million a month. The spend through June is accurate, but our spend on a monthly basis will be more than $5 to $15. I don't know if Dustin was thinking of only one of the lines, but it'll be closer to $25 million per month. But of course, as we go along, we'll be refining that. So I don't want anyone to think that is final.
Operator
operator[Operator Instructions] And speakers, we don't have any questions over the phone. Please continue.
Michael Otworth
executiveOkay. Thank you, everyone. Thank you for your time.
Operator
operatorAnd speakers, we have a follow-up -- okay. I'm sorry. And ladies and gentlemen, this concludes today's conference call. Thank you for your participation. You may now disconnect. Thank you.
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