Rain Industries Limited (500339) Earnings Call Transcript & Summary
March 3, 2022
Earnings Call Speaker Segments
Alan Chapple
executiveGood day, ladies and gentlemen. This is Alan Chapple, Director of Corporate Communications at Rain Carbon Inc.. Welcome to Rain Industries Limited Earnings Discussion for the December 2021 Quarter. With me on the call today are Mr. Jagan Reddy Nellore, Vice Chairman of Rain Industries Limited; Mr. Gerard Sweeney, President of Rain Carbon Inc.; and Mr. T. Srinivasa Rao, Chief Financial Officer of Rain Industries Limited. Along with the earnings presentation, we also released management commentary on Friday, February 25. We have been receiving questions from certain investors and analysts regarding industry developments and the status of our expansion projects. Accordingly, Rain management will be addressing those questions. Before we begin, management would like to mention that some of the statements made in today's discussion may be forward-looking in nature, and they could be affected by certain risks and uncertainties. The company's actual results could differ materially from such forward-looking statements.
Alan Chapple
executiveWe'll now start the discussion. Let's begin with a couple of questions for Gerry related to our Advanced Materials segment. First Gerry, does the increase in PETRORES capacity ensure that we can run our coal distillation planes at optimal capacity, even if there's some geopolitical disruption or reduction of smelting capacity in Europe?
Gerard Sweeney
executiveThanks, Alan. Actually, we are not announcing an increase in our PETRORES capacity. Rather, we altered the existing capacity that we have to produce additional PETRORES product. And as for the second part of the question, PETRORES is not produced from coal tar. So demand for PETRORES does not impact the utilization of our coal tar pitch plants.
Alan Chapple
executiveOkay. Thanks, Gerry. Given the robust demand for CARBORES and PETRORES, are we considering adding additional capacity for production? And if so, how quickly can that be accomplished?
Gerard Sweeney
executiveAs we've mentioned in our Q4 2021 management commentary, we already altered existing production capacity at our plant in Poland so that it can now produce PETRORES as well as CARBORES, giving us greater flexibility to meet the demand for each product depending on that demand. Once our production capacity for PETRORES and CARBORES is fully utilized in the future, we'll then evaluate further CapEx investments in this area.
Alan Chapple
executiveOkay. Thanks, Gerry. I have a couple of questions now for Jagan, related to Advanced Materials. Are we developing any new products in that segment that might bear fruit in the short to midterm?
N. Reddy
executiveWe are constantly researching and developing new products and improving our existing products. However, there are no new products in the short to medium term in the pipeline that we expect to have a material impact on earnings.
Alan Chapple
executiveOkay. Thanks, Jagan. Another investor wants to know about the declining EBITDA margin that appears to be happening in the Advanced Materials sector during the past couple of years. What has been driving this trend? And do you expect CARBORES, PETRORES and are white water resins to help reverse this?
N. Reddy
executiveThanks, Alan. Actually, EBITDA margins in Advanced Materials have improved in the recent years. It is important to remember that the end of 2020, we divested our Superplasticizers business, which used to contribute about $8 million annually to this segment. Unfortunately, in 2021, segment margins were impacted by an unprecedented increase in energy prices, which we are working to pass through to our customers; as well as cost to stabilize and optimize the HHCR plant; and the time lag in passing along increasing raw material costs to our customers. We believe these issues will be addressed going forward and are looking to a stronger 2022 for this part of our business.
Alan Chapple
executiveThanks, Jagan. Turning to CapEx. The first question is whether our investments are achieving tangible results. Specifically, when does management believe that our recent CapEx projects will generate returns and put the company on a path to higher earnings?
N. Reddy
executiveAs mentioned in the management commentary, we have invested approximately $225 million over the past few years on growth projects and product portfolio modernization. We expect to achieve writtens from the current year on these CapEx investments.
Alan Chapple
executiveOkay. Thanks, Jagan. Srinivasa, I have a CapEx question for you. Can you provide us with our plans for 2020 and 2023? How much of this is for maintenance capital expenditure? And how much of this is -- how much of this will be for growth CapEx?
T. Rao
executiveThanks, Alan. As mentioned in our recent management commentary, there's no major CapEx spending in the pipeline, except to new CapEx for solar power plants in our cement business. Instead, we are focusing on optimizing the returns from the investments we already made. In general, we incurred maintenance CapEx of about $70 million per year. However, due to delays in completion of certain maintenance projects in 2021, as a result of supply chain disruptions and COVID-related labor issues at all our plants, we expect spending in 2022 to be around USD 90 million. And we will be back to around $70 million thereafter.
Alan Chapple
executiveThanks, Srinivasa. Now, let's turn to the Carbon business segment. Jagan, what is the likely capacity utilization for the calcination operations in 2022, specifically for the new vertical shaft calciner? Also, are we contemplating selling -- complying to sell the production from a new vertical shop calciner in India or we're going to export?
N. Reddy
executiveDuring 2021, our calciners operated at about 75%, and given the robust demand by the aluminum industry, we expect utilization to be at a similar level, a tad bit higher level in 2022. As for the shaft calciners, we are looking to operate the plant at approximately 40% to 50% capacity. And if we receive relief from the petroleum coke import restrictions, that would increase -- and the majority of the production from the shaft [ cals ] will be exported.
Alan Chapple
executiveThanks, Jagan. How many tons of green petroleum coke are we resourcing from domestic refiners in India? And is that number likely to increase in the coming year?
N. Reddy
executiveWe are currently sourcing about 50,000 to 60,000 tons domestically in India and expect that'll increase to about 100,000 tons in 2022. Depending on the evaluation of the DGFT allocations for imports, the domestic procurement may vary slightly.
Alan Chapple
executiveGerry, turning to the U.S. situation. Do we -- are we going to be able to source enough GPC for our U.S. calcination plants, considering the permanent closures of some refineries? And will we be able to run all of our U.S. calcination plants at optimal capacity?
Gerard Sweeney
executiveYes. We have long-term relationships with our refinery suppliers. And we're also, in most cases, strategically placed to preferably receive their GPC production. So we don't foresee any major issues in sourcing the GPC volumes we require to optimally operate our portfolio of U.S. plants. Also, once the U.S. ACP production facility is fully operational, it will give us even more flexibility to receive a wider palette of raw material specifications, resulting in further improved availability for our plants.
Alan Chapple
executiveOkay, Gerry, speaking of the U.S. ACP plant, what is the anticipated capacity utilization of that facility in 2022? And to what extent can it help mitigate the GPC sourcing issues?
Gerard Sweeney
executiveWe're currently evaluating various operating scenarios for our U.S. ACP plant, including where optimum capacity utilization will be in the longer term. Obviously, we just started this plant up in December of last year. Ultimately, this will be determined by balancing product performance at varying blend ratios, as well as GPC market forces and the capacity optimization of our calciners. Given all of that, it's too early, really, at this point to project ACP capacity utilization for 2022.
Alan Chapple
executiveOkay. Thanks, Gerry. In recent calls, we talked about the challenge of getting GPC supply. Have we found new suppliers over the past couple of years? And have we entered into any new long-term agreements with them?
Gerard Sweeney
executiveYes, we have indeed found many new supply sources for GPC, both from already existing and new start-up GPC production sources. They're geographically diversified, and their availability has proved especially beneficial to Rain when increasing volumes of Chinese GPC supplies were consumed within its domestic market during COVID. In addition to securing additional GPC supplies, there is an ongoing effort to strengthen our relationship with them, build new and more efficient logistical supply chains for their materials. In short, we don't foresee any major issue in sourcing GPC we need going forward.
Alan Chapple
executiveOkay. Thanks, Gerry. Is there a risk of GPC costs increasing more sharply than calcine petroleum coke prices in the coming months? And how confident are we in our ability to pass along those cost increases to our customers?
Gerard Sweeney
executiveYes. GPC and CPC prices have increased dramatically, with the resurgence in demand. And as we've explained in the past, we are a converter and have the ability to pass on the increased costs that we incur to customers. The only thing that I would like to point out is that some -- at some points, we do have a lag in passing that cost along, but that's not been the case of late. Given the current market conditions, with increased demand for all commodities, we don't see any medium to short-term risk in passing our costs along to the end consumers.
Alan Chapple
executiveOkay. Thanks, Gerry. Another investor is asking if there has been any reduction in CPC capacity globally due to the shortage of GPC or environmental concerns? There are news articles about European and Chinese calciners having to reduce their operations. Is this helping us secure more GPC in any meaningful way?
Gerard Sweeney
executiveOne major European calciner supposedly did experience operational issues, and we understand that several Chinese calciners were curtailed before enduring the Winter Olympics as part of an overall drive to reduce industrial emissions. These factors did temporarily reduce the global capacity utilization of the calcining industry. However, there was also a reduction in throughput in some Chinese coking refineries. So many extra GPC that became available during that period should be seen as temporary and nothing on a long-standing basis.
Alan Chapple
executiveOkay. Thanks, Gerry. Now, we have a couple of questions dealing with pricing. First, with high aluminum prices, can we expect a similar increase in CPC and coal tar pitch pricing, along with corresponding positive impact on our margins?
Gerard Sweeney
executiveYes. It's hard to predict the future, but we don't see a lot of upward opportunity still remaining since we're pretty much record high levels in our products to this point. But again, I'd like to emphasize that we are generally considered as a converter and that gives us the ability to maintain rather stable margins regardless of price level. That said, at any particular time, margins could be higher or lower than average due to -- as the aforementioned time lag with the resetting of finished product prices against raw material prices. Overall, though, in the long run, we maintain a pretty consistent margin for our products.
Alan Chapple
executiveThanks Gerry. What is the price outlook for calcine petroleum coke and coal tar pitch? And how are the prices determined?
Gerard Sweeney
executiveYes. As I referenced in the last question, like most commodity prices, we're trading at multiyear highs on a lot of our products. We expect the trend to continue for at least a few more quarters because we've not seen prices top out yet. Apart from the prices of raw materials, change in the supply/demand also influence the prices of our finished product, which ultimately, as I said, wash through for us as a converter.
Alan Chapple
executiveOkay. Thanks, Gerry. Now, we have a couple of questions related to coal tar. How comfortably -- how comfortable are we in our ability to secure coal tar to run our operations at optimum levels? And have we been able to increase our supplier base during the last couple of years?
Gerard Sweeney
executiveWe have extremely strong long-term relationships with both our vendors and our customers in the distillation business, in particular, our coal tar suppliers. We're very comfortable with our supply scenario and don't foresee any major issues in sourcing coal tar moving forward.
Alan Chapple
executiveOkay. That being the case, how does the recent news about the curtailment of capacity by steelmakers, Cleveland-Cliffs and U.S. Steel impact the company directly or indirectly?
Gerard Sweeney
executiveYes, those closures will indeed impact the total global availability of coal tar raw material. However, our long history of successfully sourcing raw materials from alternative sources and maximizing the productivity of our carbon raw materials really enable us to meet these challenges. We've had a very effective sourcing strategy that's positioned us very well and we expect will continue to position us well in the future.
Alan Chapple
executiveOkay. Is there a risk of coal tar prices increasing more sharply than pitch prices in the coming months? And how confident -- how confident are we in our ability to pass on those cost increases to customers?
Gerard Sweeney
executiveYes. We've seen rapid increases already in coal tar prices, which we've passed along. As we've mentioned, as a carbon converter in both distillation and our calcination businesses, fluctuating market scenarios or what is -- we've always really dealt with as a company year in and year out. As such, we're confident in our ability to pass along any and all cost increases. Like I said, the only caveat can be time lags when we see a sharp drop in the market, but that's certainly not a scenario we're looking at today.
Alan Chapple
executiveOkay. Thanks, Gerry. Jagan, let's move on to debt. I've got a -- I have a 3-part question for you. Can you provide us with an update on the company's time line for refinancing the 2025 maturities? Is April still a possibility? Also, given that the Rain Carbon bonds are trading at par on the exchanges, are we planning to be more aggressive in buying back the bonds? And finally, what kind of debt reduction can we expect in the coming year?
N. Reddy
executiveWe are closely watching the market and will take necessary action when the markets are favorable. There is no obligation to refinance the debt in the current or next year, which allows us to be opportunistic with the timing. Additionally, if opportunities arise for the repurchase of the high price debt, we will evaluate them as they become available to reduce debt and as excess cash is available. However, at this time, due to the substantial increase in prices of raw materials and finished products and the start-up of our new plants, approximately about USD 150 million of cash has been used to meet the incremental working capital needs of the business. We'll continue to focus on debt reduction going forward.
Alan Chapple
executiveThanks, Jagan. Srinivas, next question I have is for you. Do we have any plans to restructure or simplify the organization structure, such as dividend payments and buyback of equity to become more tax-efficient?
T. Rao
executiveThanks, Alan. While we constantly watch for changes that impact our structure, we believe all debt restructuring activities completed remain valid today. Accordingly, we don't plan to do any further restructuring of our organization.
Alan Chapple
executiveOkay. Thanks, Srinivas. As you might imagine, there are some questions related to energy prices. Gerry, can you update us on the company's hedging strategies? Also, what percentage of our energy cost is being hedged? And finally, energy costs account for what percentage of the total cost structure in the company?
Gerard Sweeney
executiveYes. Approximately 60% of our energy requirements in Europe are hedged for the first quarter and approximately 40% have already been hedged in the second quarter. At the same time, we're continuously monitoring the changes in prices, particularly natural gas and will increase the hedging quantities accordingly when the opportunities present themselves. In terms of energy's percentage of our total cost structure, really, the energy consumption varies significantly depending on the particular product and also, therefore, the location of the production in our businesses.
Alan Chapple
executiveOkay. Thanks, Gerry. An investor wants to know about other expenses. They increased by approximately 25% quarter-over-quarter. What caused this increase? And do we expect other expenses to remain in this range again in 2020 -- 2022. Srinivas, can you take that?
T. Rao
executiveThanks, Alan. The increase was primarily related to rising energy costs in Germany, specifically the price of natural gas, which hit unprecedented levels in the fourth quarter of 2021. As long as these energy prices are at that level, we don't expect any further decline in the other expenses going forward.
Alan Chapple
executiveOkay. Thanks, Srinivas. In our fourth quarter commentary, we noted that higher energy prices in Europe resulted in a $15 million EBITDA impact on the Advanced Materials business. Will the price hikes taken by the company cover this entire amount?
T. Rao
executiveWe tried to push the operating cost to the customers to fullest extent possible. However, our vendors and customers are also in the same situation, and we have been negotiating with them to make the best out of it.
Alan Chapple
executiveOkay. Thanks, Srinivas. Gerry, it appears that the Advanced Materials business might have suffered more than our coal tar pitch business from the higher energy costs in Europe. If so, why?
Gerard Sweeney
executiveYes, that's correct. This is a perfect example of the fact that our Advanced Materials products are much more energy-intensive versus our distillation products. So building on the prior question, that's a perfect example of where products are different in energy costs. Moreover, Advanced Materials was also impacted by the delay in passing on these costs to customers, which impacted profitability, as mentioned previously.
Alan Chapple
executiveThanks, Gerry. The next question focuses on the hydrogenated hydrocarbon resins plant in Germany, and what some investors view as slow path to full production and profitability. With that in mind and considering the installation of new reactors and other improvements made to the plant in the past year, what can investors expect from HHCR in 2022?
N. Reddy
executiveThanks, Alan. Capacity utilization has been rising steadily since the plant was commissioned in 2020. If you recall, the second half of 2020 was a period during which the new resins were distributed to customers for technical evaluation and confirmation, then much of early 2021 was spent stabilizing the plant, which allowed us to operate the facility at approximately 50% during the second half of 2021. For 2022, we expect the plant to be operating at about 75% capacity utilization by the end of the year. So we do expect some improvement in the HHCR overall performance in 2022.
Alan Chapple
executiveGood. Thanks, Jagan. Srinivas, shifting gears. Can you provide some color related to the impairment loss incurred during the fourth quarter?
T. Rao
executiveSeveral years ago, we purchased some equipment and performed civil construction to extract pitch from a pond at one of our sites in Germany. Our authorization for extracting the pitch expired in the fourth quarter of 2021. Since we have no alternative use for that equipment, the asset has been impaired.
Alan Chapple
executiveThanks, Srinivas. Next, as you might imagine, we have a few questions related to the situation in Russia. Jagan, first of all, what is the anticipated impact on GPC availability sourcing and pricing as a result of the conflict in Ukraine? Also, what percentage of Rain Carbon's total requirements are being sourced from Russia? And finally, what is the company doing to mitigate the risks?
N. Reddy
executiveGPC from Russia makes up a very small percentage of our GPC requirements and therefore, we do not expect any material impact from a GPC perspective.
Alan Chapple
executiveOkay. Similarly, beyond GPC, what is the anticipated impact of the Ukraine-Russia conflict on the distillate production unit in Russia and its sales of coal tar pitch? And what contingency plans are we making for that in the market?
N. Reddy
executiveRussia contributes about 7.6% of Rain's consolidated revenue. The majority of the plant's coal tar is sourced in Russia as there are -- as are the sales of coal tar pitch. As of now, we don't anticipate any major impact from the Russia-Ukraine conflict, but we are closely monitoring the developments and will take necessary actions as necessary.
Alan Chapple
executiveOkay. Thanks, Jagan. Srinivas, we have an investor who is asking about the reasons for the write-off, deferred tax assets. And whether there is any time limit for revealing German tax attributes.
T. Rao
executiveAlan, we have deferred tax assets in Germany, majorly on interest carryforwards, tax losses, tensions and other items, which can be utilized in future based on the [ match ] of these items. As per accounting standards, these positions to be evaluated at periodical intervals generally on an annual basis. If creation of DTA is appropriate or any adjustment need to be done. Due to unprecedented increase in energy prices and stabilization costs for HHCR plant, German tax group had tax losses during the year, triggered for evaluation of the positions as of December 31, 2021. Since as per standard, there is negative evidence of tax losses, the deferred tax assets created earlier need to be adjusted even when we have better our improved future projections. Accordingly, we have unrecognized the deferred tax asset created in the books as of December 31, 2021. However, it was a noncash item and a temporary reversal due to the accounting constraints. Since there is no time limit to reverse these tax attributes, we would be able to use them in the future.
Alan Chapple
executiveThanks, Srinivas. Our last couple of questions are related to India. Jagan, what is the latest GPC quota allotted to the company for 2022?
N. Reddy
executiveDGFT has provided us with a second allocation of about 83,000 tons of GPC for the 2021 fiscal year, giving us their current overall allocation of 135,000 tons for the period.
Alan Chapple
executiveFinally, Jagan, last question is -- the last question from investors are wondering when the new vertical shaft calciner will begin to provide returns on the CapEx invested in the plant? And when the company expects to resolve its ability to import additional GPC specifically for that plant? With that in mind, can you provide an update on the commissioning of the new shaft calciner and its anticipated production in 2022?
N. Reddy
executiveWe continue to await authorization from the Indian government and the honorable code for import allocations of GPC into the special economic zone as the finished material would be predominantly exported from the SEZ. While the government station has been delayed by the pandemic, we expect a resolution in the next few months. Until such time, we expect to use a combination of raw material options available for us for the vertical shaft calciner to be able to operate at about 40% to 50% capacity in 2022.
Alan Chapple
executiveGreat. Thank you very much, Jagan, and thanks to Gerry and Srinivas. Ladies and gentlemen, this concludes Rain's management question-and-answer session for the December quarter of 2021. We look forward to talking to you again.
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