Rain Industries Limited (500339) Earnings Call Transcript & Summary
February 29, 2024
Earnings Call Speaker Segments
Saranga Pani
executiveGood day, ladies and gentlemen. This is Sarang Pani, General Manager Corporate Reporting and Investor Relations at Rain Industries Limited. Welcome to the Rain Industries Limited Q&A session for the fourth quarter of 2023. With me on the call today are Mr. Jagan Reddy Nellore, Vice Chairman of Rain Industries Limited; Mr. Gerard Sweeney, President of Rain Carbon Inc.; and Mr. T. Srinivas Rao, Chief Financial Officer of Rain Industries Limited. Following the earnings presentation and management commentary that we released on February 24, we have been receiving questions from certain investors and analysts regarding industry development and the status of our expansion projects. Accordingly, Rain management will be addressing those questions in today's call. Before we begin, management would like to mention during this call, we may touch upon forward-looking statements which encompass various topics such as performance, trends, objectives and strategies. Please be aware that these statements are rooted in our current expectations and may be influenced by potential risks and uncertainties. Certain factors could potentially allude to outcomes differing from those predicted by these forward-looking statements. With that, we will now start the discussion.
Saranga Pani
executiveGerry, the first question is with regard to our margins. As we mentioned ourselves as converter, acknowledging even a one quarter lag effect, shouldn't the margins be stabilized by now? Why didn't we see that in the last quarter? Are we really a converter or is there a change in our business model?
Gerard Sweeney
executiveThank you. This is a good question. Yes, we are historically a converter and both our carbon calcination and distillation businesses run on a managed margin model concept. As we mentioned several times during the upcycle in our business, just because we are a converter and focused on managing our margins does not mean we are not a cyclical business. We are. We still have cycles to our businesses. As a converter, we strive for a stated margin of $70 to $90 per metric ton of our product. Our product and raw material prices do vary depending on demand. As such, as a converter, regardless of the pricing cycle high or low, we strive to manage the business in a margin of $70 to $90 per ton. This is what provides for our normalized earnings level of $60 million to $80 million per quarter. Post COVID, from early 2021 until the end of 2022, we experienced strong demand that led to escalating pricing throughout the period. As a result, we had higher than usual margins due to the constant run-up of our product prices far and above our raw material prices. We called that an opportunity margin, where we made margin above our normal $70 to $90 per ton target. As reiterated during the calls at that time, it's essential for investors to maintain a realistic perspective regarding our quarterly earnings, particularly in relation to normalized margins. While we have seen margins in some quarters, it is crucial to understand that sustained earnings above normalized margins may not always be the norm, as is the case now. Our commitment to remain steadfast in delivering sustainable growth over the long term, even if it means fluctuations in some quarters. In the first half of 2023, our markets experienced a significant downturn, primarily triggered by the resurgence of Chinese exports amidst their economic slowdowns. This led to a gradual retreat in prices throughout Q2 with some stabilization observed by midyear. However, the summer months, particularly the late summer months, saw a further decline in prices fueled by a reduction -- excuse me, fueled by an increase in Chinese exports once again. Since then, the market for our products has witnessed a steep decline, plummeting from previous highs ranging between $900 to $1,400 per ton depending on the particular product to current levels hovering around just $400 to $700 per ton. While it would have been ideal for prices to decline steadily, mirroring the market's ascent, the reality has been a protracted and erratic -- very erratic descent. This prolonged downturn has hindered our ability to swiftly recalibrate raw material costs and restore our customary margins. Over the past few quarters, we have been relentlessly tailing product and raw material prices as they fluctuate downwards. Encouragingly, we believe that we have now reached the markets' near bottom in Q1 and are hopeful about a return to a more conventional earnings in the first half of this year. However, it's important to acknowledge that we still have to work through some overpriced inventories to attain this goal. This challenging market environment underscores the importance of our adaptability and strategic decision-making in navigating through turbulent times.
Saranga Pani
executiveThanks, Gerry, for the detailed explanation. Moving to the next question. Management mentions a normalized EBITDA of $70 to $90 per ton margin as a converter. So does that mean that this should result in a higher margin percentage realization during the lower pricing periods?
Gerard Sweeney
executiveYes, absolutely. You're correct with your question. It's a proven fact that reestablishing our margin percentage will yield a higher realization percentage compared to when we had higher pricing. This historical trend underscores why we prioritize really discussing our business in terms of unit margin rather than percentage margin, whether our product is priced at $300 per ton or $1,000 per ton, our focus remains on maintaining our normal margin per ton. This approach ensures that we remain resilient and adaptable to market fluctuations and ultimately safeguard our profitability by aligning our raw material costs.
Saranga Pani
executiveThanks, Gerry. Our next question is whether we still have some high-value inventory carrying over from the last few quarters, or are we done with those by the end of 2024 -- 2023. Also, can we expect contributions on the delayed and deferred shipments in Q4 in the coming months?
Gerard Sweeney
executiveThank you. This allows me to explain more clearly what has been happening during this prolonged fall in product prices. We have made considerable progress in utilizing our high-valued inventories from the previous year. While we do not have precise figures to provide, it is likely that we will deplete the remaining stocks by the end of Q1, positioning us for better profitability across most products by Q2. However, our focus remains on restoring our traditional margin -- managed margins as we navigate through this inventory clearance phase, presenting a challenge we are eager to tackle in Q2. Rest assured, we're fully committed to achieving this goal as swiftly as possible and returning to our more normalized margins, and therefore, profitability.
Saranga Pani
executiveOkay. The next question is, in the opening remarks, it was mentioned about some additional CPC and CTP capacity to be introduced in India and elsewhere. Is it possible to quantify the upcoming capacities and mention the regions in which these capacities are likely to come up? Will this negatively impact the demand supply scenario for both the products?
Gerard Sweeney
executiveIn the short term, in the next year or so, the imminent capacity additions constitute roughly 10% to 15% of the existing capacity in the region, which may pose some challenges to the demand-supply equilibrium for both products. However, looking ahead over the next couple of years, we anticipate a gradual absorption of this incremental production with the demand arising from the aluminum capacity expansions in India and the Middle East. These expansions of CPC and CTP are poised to align really with new customer expansions, fostering a more balanced market landscape. At present, beyond these forthcoming expansions, there are no further confirmed plans that come to our attention. This forecast underscores a strategic approach to navigating market dynamics while maintaining a vigilant eye of potential opportunities for growth.
Saranga Pani
executiveOkay. Moving to our next question. What are the capacity utilizations for both Carbon and Advanced Materials in CY '23 and what we can expect in 2024?
Gerard Sweeney
executiveOur Carbon segment operated in the range of 65% to 70% during 2023. Our Advanced Materials segment operated at a capacity utilization of 75%. As we navigate through the ebbs and flows of our industry, it's important to acknowledge the seasonal variations that impact our operations, particularly with certain products. Historically, we have observed lower demand from our seasonal offerings during the fall and winter months, aligning with the fourth and first quarters, respectively, of our earnings cycle. While we cannot pinpoint exact targets for plant utilization in 2024, we are optimistic about the trajectory ahead. We anticipate improved capacity utilizations in our CPC plant as well as -- as we progress throughout the year, given the recent relief granted by the honorable, Commission for Air Quality Management, CAQM, from production -- from petroleum coke import restrictions in India. Also, given the disruption to global shipping due to recent hostile acts in the Red Sea, we are hopeful our Advanced Materials segment will continue to benefit from the higher demand we are currently experiencing throughout this year.
Saranga Pani
executiveOur next question is relating to Advanced Materials segment. Europe has seen an exodus of major players from the chemical industry as well; as closure of aluminum smelters. Will this have had any impact on Rain's customer and supplier base?
Gerard Sweeney
executiveIt is true that the European chemical industry has seen a major impact over the last several years. This is mainly due to oversupply in the region. In most cases, we are -- or we're not direct competitors with large players like DuPont, BASF and others in the marketplace in Europe. They made huge volumes of fairly stock chemicals in a standard grade. We're a more niche player, making specific chemical compounds for our customer base. The only impact we are seeing specific to this consolidation of major players is on the side of some raw materials supplied to us. We are comfortable with our position though and our placement in the market long term.
Saranga Pani
executiveOkay. So next question is, are there any segment, products within Advanced Materials business that are facing structural headwinds and may need to be reviewed from the business viability perspective going forward?
Gerard Sweeney
executiveA good question. In the volatile landscape of Advanced Materials, challenges are commonplace, particularly with fierce competition from Asian players. However, our strategic niche in Europe specializes in custom compounds on a local scale affords us resilience amidst these headwinds. While growth may be tempered, our focus remains on adding substantial value to our downstream feeds, ensuring stability and sustainability in the long term.
Saranga Pani
executiveOkay. Continuing our question on the Advanced Materials segment. We have seen that the Advanced Materials business was a disappointment in H2 of 2023. Though not as a subject of impairment, the continued loss margins despite planned reopening are a cause of concern. What is the road map to go to the higher EBITDA for this product group?
Gerard Sweeney
executiveWhile the Advanced Materials segment faced challenges in the second half of 2023 due to plummeting product prices, we have successfully navigated through this space and anticipate brighter prospects ahead. Our strategic restructuring initiatives and the reduction of major capacities in Europe are poised to bolster our historic margins and position us for sustained growth in the future.
Saranga Pani
executiveOkay. And can you provide the capacity utilization of the HHCR plant for the last 6 months and what is the expected utilization for 2024?
Gerard Sweeney
executiveYes. In regard to an update on the HHCR plant, we're currently operating at about 30% to 40% of capacity. With two major suppliers permanently closing their European operations and the ongoing Red Sea shipping crisis, our customers are reassessing their procurement strategies. To ensure a steady supply, they're increasingly considering the local sources, in other words, us. This strategic shift is resulting in an uptick in sales demand, underscoring the resilience of the HHCR business. As we navigate these challenges, we remain optimistic about our trajectory, buoyed by the prospect of continued improvement alongside broader economic recovery.
Saranga Pani
executiveOkay. Moving to the next question. What is the expected CapEx for 2024?
Gerard Sweeney
executiveWe expect the CapEx for 2024 should be in the range of $75 million to $80 million, including our turnaround costs. This is our normal level of CapEx without any major projects.
Saranga Pani
executiveOkay. Thank you, Gerry. Now we have a few questions for Mr. Jagan. The first question is relating to the recent CAQM order. Have we got the full import freedom for our new vertical shaft SEZ plant? And can we import RPC as well as CPC for blending? And when can we expect the announcement of SEZ unit commissioning to the full capacity? And considering the restart of the second kiln in the -- which was closed in the [ FGD ] plant asset and with the latest CAQM orders, can we expect the capacity to be utilized above 90%? If yes, how soon? .
N. Jagan Reddy
executiveThanks, Sarang. We are pleased with the relief granted by the Honorable Commission for Air Quality Management or CAQM by relaxing petroleum coke import restrictions. The overall limit for import of RPC by calciners was increased from 1.4 million tons per annum to 1.9 million tons per annum. All calciners in India would benefit from such increase in limit importing into -- importing RPC into India. Further, CAQM has also increased the limit for import of CPC by aluminum smelters from 0.5 million tons to 0.8 million tons from the financial year 2025-'26 onwards considering the incremental production of primary aluminum in India. Further, our vertical shaft calciner setup in the Special Economic Zone is eligible to import both RPC and CPC for use within the SEZ plant. These measures would help us to increase the capacity utilization of our CPC plants. We already initiated various steps for ramping up the capacity utilization, including discussing both with our customers for incremental supplies and with the suppliers for sourcing -- incremental sourcing of raw materials. We also need to make logistical planning to source higher volume of raw material and supply higher volume of finished products to aluminum smelters. There will be a gradual improvement in capacity utilization over the next few quarters. The increased capacity utilization would certainly lower the per ton fixed costs.
Saranga Pani
executiveThanks, Jagan. Moving on to the next question. This query is regarding comparing Rain underperformance in its Carbon segment versus the competitors in India. We have noted that competitors' results are not impacted as much as the profitability impacted on Rain in the recent past. Why our operating margins are less than competitors' in India in Carbon segment in the last few quarters?
N. Jagan Reddy
executiveOur performance is not comparable to other players in the industry primarily because we operate on a global scale with operations and plants strategically positioned across 3 continents. It's crucial to acknowledge that the market dynamics in India significantly differ from those in other parts of the world. In the past, we proactively maintained higher inventory levels of various raw material grades in India to safeguard against potential disruptions in RPC supply resulting in shutting down of calcination facilities. This was essential to ensure uninterrupted facility operations in the event of lower allocation or delay in import allocation and to meet the stringent quality specifications demanded by our valued customers. However, this approach, while necessary, had its drawbacks particularly when faced with fluctuating raw material prices. The elevated inventory volumes exasperated the impact of falling raw material prices, resulting in the increased cost and operational challenges. However, our strategic approach, including increased capacity utilization and optimized import limits, empowers us with operational agility in sourcing raw materials. Going forward, we are committed to enhancing our operational efficiency and flexibility, leveraging our global presence and optimizing our supply chain management. By doing so, we aim to mitigate risks, drive down costs and further strengthen our position in the industry.
Saranga Pani
executiveOkay. Moving on to the next question. We have not heard any update on many of the new areas we embarked upon a few years back, which include vertical farming. Any progress on them? And any new plans to install solar power plant which got scrapped long back given that we have surplus land to utilize now?
N. Jagan Reddy
executiveWe continued with our green power initiative of solar power plants for captive consumption within our cement plants. We have aggregate capacity of 19 megawatts within our Cement business, and combined with our waste heat recovery power plants at both our cement plants, we generate about 40% of our electricity consumption captive within the company from renewable sources. Our immediate target is to implement the global CPC blending project as quickly as possible. We had worked on such global CPC blending plan until 2018 -- July 2018 before the introduction of import restrictions in India. We have to make commercial, operational and logistical changes to increase the capacity utilization of CPC plants over the next few quarters.
Saranga Pani
executiveOkay. Moving on to the next question. We have a couple of questions on the ACP project. We have developed the ACP through R&D back in 2018 and continue to develop that product. In the last management commentary, it was mentioned that the product is in testing by smelters. Now with RPC restrictions relaxed, what is the future plan with -- on our ACP plants? Are we going ahead with them or reviewing them? Please confirm whether management expects significant contribution from that product in 2024. And to understand whether the blending of CPC in ACP are supplementary, is that correct? If so, will we still continue with ACP CapEx plans in India. And if yes, when is that expected and how much CapEx is needed for that?
N. Jagan Reddy
executiveAs an update on the progress of our ongoing R&D projects focused on anhydrous carbon pellets or ACP, we would like to inform that this initiative is strategically aimed at meeting the long-term demand for RPC essentially for manufacturing the ever-increasing demand for CPC from our valued aluminum smelters. We have received promising feedback from a couple of North American smelters, which has fueled our determination to enhance the competitiveness of manufacturing ACPs. Our efforts are now concentrated on optimizing the conversion cost while utilizing marginal-grade RPC for ACP production, which is essentially a high-dense raw material. Notably, the utilization of ACP will not only bolster cost-efficiency but also contributes a significant reduction in carbon dioxide emissions, aligning with the sustainability growth of our aluminum smelters. Moreover, our exploration extends beyond mere substitution. We are actively investigating diverse applications for ACP and are diligently pursuing patent protection to safeguard our intellectual property rights. Once the operations of the ACP plant in the U.S.A. are stabilized, we will seamlessly transition to advancing the ACP project in India. It is important to emphasize that while ACP does not directly contribute to incremental revenues, its adoption as a substitute for RPC or in the CPC manufacturing for use by the aluminum smelters underscores its strategic importance. ACP represents a tangible opportunity for our partners to not only optimize costs but also demonstrate a commitment to environmental stewardship. ACP is a transformative journey, shaping a future that is both economically viable and environmentally sustainable.
Saranga Pani
executiveThank you. Moving on to the next question. How do you see the Cement business performing in the next few quarters?
N. Jagan Reddy
executiveCement demand is expected to surge across South India, fueled by a multitude of factors that promise to drive sustained growth in the industry. In recent times, the region has witnessed an unparalleled momentum in infrastructure development spearheaded by visionary governmental initiatives. From ambitious road networks to transformative urban [ restoration ] projects, these endeavors have not only accelerated the economic progress but also propelled the demand for cement. Moreover, the burgeoning construction of residential dwellings, both in the bustling urban centers and the increase in rural landscapes, has contributed significantly to the escalating demand for cement products. This trend underscores the robustness of our market and the enduring need for quality building materials to cater to the evolving needs of our communities. As we look ahead to the promising prospects of calendar year 2024, our projections indicate a continuation of this remarkable volume growth trajectory. We remain steadfast in our commitment to meeting this increasing demand, ensuring seamless supply chains and unwavering quality standards to sustain our market leadership. Furthermore, amidst a global economic landscape, we are pleased to report that the price of critical inputs such as coal and fuel-grade petroleum coke remain stable and well within control. This scenario not only bolsters our operational efficiency but also safeguard the resilience of our Cement business, especially considering that almost 40% of the energy required for the cement plant operations comes from captive renewable energy sources.
Saranga Pani
executiveThanks, Jagan. Our final set of questions are for Srinivas. With capacity utilization going to improve in coming quarters, will working capital requirements delay our debt reduction plan in next year? Do we still plan to reduce the debt by at least 15% to 20% over the next 15 months? And noted that $50 million debt is expected to be repaid in April '25, how much more is expected to be repaid during the next one year?
T. Rao
executiveThank you, Sarang. Our plan to reduce the term debt has not changed. There will be incremental need for working capital with increase in sales volumes, specifically the CPC volume over the next few quarters. We will meet such incremental need of working capital either through working capital loans or from funds released from operations through lower prices for our end products. We have adequate liquidity to repay the balance amount of CY 2025 notes of USD 50 million due in April 2025. Our focus is to reduce the euro-denominated term loan, both as per the amortization schedule and also to use any surplus cash from the business.
Saranga Pani
executiveOkay. Our next question is, what are our strategies to bring down the interest cost?
T. Rao
executiveAs we completed the refinancing of both our long-term debt, that is U.S. dollar-denominated second lien bonds and euro-denominated first-lien bank debt during August 2023 before they become current and extended their maturities to September 2029 and October 2028, respectively. And euro term loan is a floating interest loan. Any reduction in EURIBOR will reduce the interest cost. We are optimizing our working capital borrowings to the maximum extent possible, and we'll also reduce the amount of long-term debt to reduce the interest cost over the next few years.
Saranga Pani
executiveOkay. Moving to the next question. The other expense line item increased significantly in this quarter. What are the main reasons for the increase? And are these temporary or permanent in nature? What is the likely run rate of other expense going forward?
T. Rao
executiveYes. Other expenses line item includes costs like power and fuel, outward freight, other selling and distribution expenses, repairs and maintenance, consultancy charges, et cetera. The increase in costs compared to last quarter was around 10%. This majorly include increase in the power and fuel costs in our Cement business due to increase in production and sales volume compared to Q3 of 2023. Overall, other expenses line item for the current year was lower than the last year.
Saranga Pani
executiveOkay. Moving to the next question. What is the likely cost savings from the initiatives taken by management such as consolidating corporate office, optimizing operations, et cetera?
T. Rao
executiveWe are consolidating our corporate offices to optimize administrative expenses. We also initiated the process for reduction of certain workforce to reduce the SG&A cost. The benefit of these cost reduction initiatives will be realized partly during current year 2024 and fully next year, CY 2025.
Saranga Pani
executiveOkay. The next question is regarding the impairment loss during the quarter. We have overall goodwill on balance sheet of approx INR 6,000 crores and we have impaired approximately INR 750 crores. Request you to share the CGU-wise impact. What is the threshold margin for Carbon business, below which such a review is triggered again? With the higher cost of capital, which would have increased due to the increase in debt to 12.5% and the current target operating model of 15% EBITDA for carbon, is it too low for comfort and management should consider aiming for a higher EBITDA target to have a sustainable business? Any clarification on this would be highly appreciated.
T. Rao
executiveWe have assessed the impairment in all cash-generating units and also engaged the independent experts to analyze the potential impairment in certain CGUs. Both the management estimates as well as the experts' reports were reviewed by the auditors and made provision for impairment in the CGUs of carbon calcination and carbon distillation. For the impairment charge in carbon calcination, we have taken the revised business plan considering the relief granted by the Commission for Air Quality Management from import restrictions in India. We are of the view that with the expected normalization of the margins, with resets of both raw material costs and the finished good prices and increased capacity utilization, the realizable values will be higher than the carrying value. And we'll be reassessing them at the end of each period for any indication of further impairment and we will carry out an in-depth analysis at the end of each financial year.
Saranga Pani
executiveThank you. Our last question for today's call is regarding, the management commentary speaks about taking additional time to implement the revised business strategy. Is this pertaining just to the CPC blending strategy, or the other parts of the business as well? And what is the likely duration for implementing this new strategy?
T. Rao
executiveOver last few quarters, we are operating both of our Indian CPC plants in the range of 55% to 60% capacity utilization. Four out of our six kilns in our new SEZ plants are operating at lower capacity and the remaining two kilns were not yet started considering the shortage of raw materials. Now we initiated the steps to start the operations at the remaining two kilns and the process of startup would take about 3 to 4 months to start manufacturing of CPC. We also need to make logistic arrangements to handle higher volumes. Accordingly, there will be a gradual increase in the capacity utilization of CPC plants, even after the relief is granted by the CAQM in mid of February 2024.
Saranga Pani
executiveThank you, Gerry, Jagan and Srinivas. Ladies and gentlemen, this concludes Rain's management Q&A session for the fourth quarter of 2023. Thank you.
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