The Boeing Company (BA) Earnings Call Transcript & Summary
May 11, 2022
Earnings Call Speaker Segments
Joshua Finch
executiveGood afternoon. Thanks for joining us for today's media teleconference on NASA's Boeing Orbital Flight Test 2. I'm Josh Finch with NASA's Office of Communications. Senior NASA and Boeing representatives are here to talk more about Starliner's uncrewed flight test to the International Space Station as a part of NASA's commercial crew program, including Kathryn Lueders, Associate Administrator for the Space Operations Mission Directorate at NASA headquarters; Steve Stich, Manager, Commercial Crew Program at NASA's Kennedy Space Center; Joel Montalbano, Manager, International Space Station program at the Johnson Space Center in Houston; Mark Nappi, Vice President and Program Manager, [indiscernible] Starliner for Boeing; and Dr. Michelle Parker, Vice President and Deputy General Manager at Space and Launch for Boeing. We're going to begin with opening comments from our speakers, and then after that, we'll take media questions. First, we'll go to Kathy Lueders.
Kathryn Lueders
executiveSo thank you all for being here. Very exciting time. We're continuing to safely move through our spring mission milestones. And it's very exciting now to be talking about our second uncrewed demo of the Boeing Starliner and the ULA Atlas V. This is a really important step in our continued goal of having 2 U.S. crew transportation capabilities to ISS. As you know, robust crew services is really important to our sustained commitment to our research, the science and technology development that we're doing on the ISS, and it's critical for us meeting our exploration goals. I'm very proud of the CCP, Boeing and ULA team that has been carefully getting the hardware ready while also resolving the issue that had interrupted our previous flow. The team's working and through their final reviews right now and headed toward our agency-level flight readiness review, which I'll be chairing on May 11. So I know you're going to be excited to hear all the progress that the team's made. And to give the next status, I'll introduce Steve Stich, the Commercial Group Program Manager.
Steve Stich
executiveThank you, Kathy. I'm really happy and excited to be here today. It's an exciting week for us with our flight-readiness reviews coming up on Thursday and Friday and also with Starliner making its journey over to Complex 41 and getting it back to the pad. It's very important to commercial crew to have our second transportation system up and operational to continue our assured access to ISS and also to grow the lower orbit economy. Super proud of the Starliner team and the NASA team over the last 8 months. It's been a hard 8 months, I would say, but a very fulfilling that we've resolved the problem with the oxidizer isolation valves, and we're headed on toward launch. It's going to be an exciting mission on OFT-2, testing out the rendezvous system on Starliner, also the NASA docking system will be used for the first time as we dock to the ISS Node 2 forward port. And also, we'll have some dock operations to test many of the Starliner systems while we're docked to the Space Station. So a big, important test flight on the way to our crewed flight test. Every flight like this is a flight test, and I suspect we will learn a few things on the way, and we'll continue to improve Starliner as a result of this flight. We spent 8 months doing a deep dive on the oxidizer isolation valve anomaly. We have good root cause now, and it's been to the Program Control Board and closed out between the joint Space Station Control Board and Commercial Crew Program Board, and we'll take that to Kathy on May 11 at the FRR. So we've closed that anomaly, and it's great to have that behind us. I know Mark will talk a lot about the hardware and getting ready to go fly. The spacecraft is fueled. In the C3PF, we have the service module full of oxidizer and hydrazine. And then, of course, the Atlas V is stacked and ready to go. We're working towards a launch on May 19 at 6:54 p.m. Eastern Time, and we'll have a backup on May 20 at 6:07 p.m. Eastern Time. Again, I'm very grateful to the NASA and Boeing team. They've done a great job over the last 8 months getting this work to completion. The astronauts on board when we talked to them prior to launch. The Crew-4 Astronauts Kjell, Bob Hines, Jessica and Samantha, they're excited to see Starliner arrive very soon. And then just a little bit of a Crew-3 status. We are working toward an undock at 1:05 a.m. Eastern Time on May 5 with a landing for Crew-3 as early as May 6 at about 12:37 Eastern time off the coast of Florida. The vehicle in orbit's doing well. We've inspected the thermal protection system on Dragon. We've checked out the suits, the displays and the ecosystem. Tomorrow, we'll check out the comm systems and the guidance navigation control systems and the prop systems on Dragon. We'll have a weather brief tonight at about 24 hours prior to the undock time frame, and we'll take a look at the weather and see if we continue to press forward. And that's all I had. And with that, I'll turn it over to my good friend, Joel Montalbano.
Joel Montalbano
executiveThank you, Steve, and thank you, everyone, for joining us for this mission overview briefing. Since we last talked, we've been focusing onboard with the handover between the Crew-4 and the Crew-3, and that's going well. I've talked to the Crew-4 Commander a number of times, and they are ready to take the helm as soon as we can find some good weather to bring the Crew-3 vehicle home. Last week, our -- 2 of our cosmonauts also performed a Russian space walk to continue outfitting on the multipurpose laboratory module in MLM that was delivered last year, and that has gone well. And so we're happy to continue moving forward with activities. As we look forward to the launch of the Boeing OFT-2 mission and the docking, I can tell you, Space Station team is ready to support, and we're excited to have another vehicle on board the International Space Station. This mission is a major, major steppingstone for Boeing and NASA as we enable, like I said, an additional crew provider to the International Space Station, and we consider this a landmark flight. The crew on board will be monitoring the approach, and we'll be able to send commands to the spacecraft if needed. Going uphill, this vehicle will be carrying about 500 pounds of cargo and returning with about 600 pounds of cargo. Steve mentioned the launch time was 6:54 p.m. on the Eastern Time on May 19. After this vehicle undocks, the team will turn their focus to the SpaceX cargo mission currently targeted for a launch on June 7. So with that, a huge thanks to the Boeing team, the Commercial Crew program and all my ISS colleagues as we continue focus and look forward to this mission onboard the International Space Station. With that, let me hand it over to Mark.
Mark Nappi
executiveThanks, Joel. First, it's a pleasure to be part of the Commercial Crew program. And since I've been on board, I've been able to witness how everything's been coming together for flight, and I'd like to thank NASA for the partnering that has taken place over the last 8 months to work the solutions since OFT's first attempt and to really to get us where we are today. This was a really fantastic example of how NASA and industry work together in the best interest of our space program. It's really impressive to be part of. As far as the vehicle status goes, we're doing our final preps today. Those will continue through the night, and we'll be in a position to do a crew briefing at about 0400 or about 4:15 in the morning with the crew to begin movement at about 4:45. So we're in good shape to roll the vehicle over to the launch complex, and we expect to see the vehicle over there about an hour after we roll. The vehicle status from a standpoint of what we've done for the last 8 months or so. There's been a series of integrated systems testing on the crew module that has built more confidence that it's ready for its operation, and it's got the highest probability of successful launch. So the testing is complete and all passed. The service module. Obviously, we have a new service module SM4. It's also gone through the normal buildup processes and testing, and we have high confidence that, that vehicle is ready for launch as well. Once those 2 are completed independently or individually, then we stack those vehicles, the crew module and the service module. They again go through pre-rollout procedures and integrated testing that's all been completed and good results from that. So over and above all of the normal work that we do to get the vehicle ready, the service module was also outfitted with a series of mitigations to alleviate the repeat of the oxidizer valve issue. So we have a new service module. We have new valves. We have a new load of propellant. And then additionally, the system has been environmentally enclosed and purged with [ Gen2 ] to make sure that there's no moisture that gets into the system, which we know is the root cause of the first launch attempt failure. The team consisting of NASA, suppliers and Boeing have worked very cooperatively to get to this point and can conclusively prove that we have isolated the cause, and we have the right preventative actions to reoccur -- prevent reoccurrence. Michelle Parker will speak in more details, but there's been a significant amount of testing and root cause analysis that's been performed by the entire team, our suppliers, Boeing and NASA, and we're confident that we have the right mitigation in place. We've also cycled the valve several times. We'll continue to cycle the valves until we get to launch day to boost the confidence that we have a system that's working. Very proud to be able to represent this team. We've learned a lot in the last 8 months. I've learned a lot since joining the program, and we're ready to take the next steps. Michelle Parker was the Chief Engineer for space and launch during this period of the troubleshooting and the testing and has a great deal of knowledge. Today, she's the Vice President and Deputy General Manager of the Space and Launch division for Boeing. And it's my pleasure to pass the baton over to her.
Michelle Parker
executiveThanks, Mark. Kathy and Steve and Joel, thank you. As Mark said, it's really an exciting time here as we head to the launchpad, and we're really glad to be supporting our NASA customer on this really important mission. Others have already said it, but I really can't say enough about how well the team, including Boeing, NASA and the subs have worked together to get through this time and ensure that we are returning to the pad safely and with all systems ready to go, as Mark described. The space [ hab ] looks great. It's performing great, and it's ready for its trip out to the lift tomorrow. The team has also prepared, been rehearsing. They're ready to go, and we're looking forward to a successful mission on the 19th. Just to say a few words on the oxidizer isolation valve issue that we've been working through since our last attempt in August, there's been significant progress. We have been able to narrow down the root cause and put mitigations in place that I'll talk about a bit to ensure that we won't have a repeat of that concern. So we're confident that we've got that surrounded and have the right process in place going forward. When we first -- if you recall, when we first experienced the issue in August, we immediately set up an integrated investigation team, so that was all team members, NASA, Boeing and ourselves, involved to look at all possible causes with the goal of understanding the issue, mitigating it and returning to the launch pads safely and as efficiently as possible. And I'm glad to be able to say that the team has accomplished this goal, and we're ready to go. As you may recall, we followed a rigorous process to ensure that we understood the behavior. We went through our fault tree analysis. We looked at all potential causes. Used facts and data to eliminate all of the potential causes until we were able to hone in on the root cause. And so this remains the cause that we talked about in about the October time frame of this combination within the valve of the nitrogen tetroxide or the NTO, ambient moisture and the aluminum housing of the valve. And so you need all 3 of those aspects to come together in order for the first 2, the NTO and the ambient moisture, to react to create nitric acid, which then reacts with the aluminum housing of the valve, causing corrosion products. And those corrosion products then result in preventing the valve motion, which is a very, very small motion like 30 mils of motion and just the presence of those corrosion products can hinder that progress. So that's the root cause that we've had. We've completed testing both on and off the vehicle. So we did return the vehicle to the factory. As you know, we did a lot of testing on Service Module 2 with the valves that had experienced this issue to understand the behavior and really hone in on what we were seeing. We've also been able to remove those valves since then and do disassembly of valves that were a valve that was stuck, a valve that was intermittent, and a valve that wasn't stuck. And what we saw within those valves where these corrosion products, as we've mentioned. So we were able to confirm the presence of these products in the way that I just said. We've also done off-vehicle material testing, and we've done off-vehicle valve testing without that had not been on the spacecraft at White Sands to confirm the generation of these corrosion products with these 3 constituents present. And in that testing, also we have exposed those valves to the environmental conditions that the valves have seen and also those environmental conditions that we expect to be seen on OFT-2 and confirms that our mitigation methods are appropriate. So again, as I -- I'll talk a little bit about the mitigation that we put in place and Mark has touched on it also. As I mentioned, in order to have this reaction, you need these 3 components, the NTO, the moisture, that's ambient moisture in the air, and the aluminum housing. Without those 3 components, you don't get the reaction. So without the moisture, if you can eliminate the moisture from the valves, you won't have this reaction, and it won't lead to corrosion. So we've done a number of things for mitigation, including a dry purge of the valve. So the valves have compartments through which we've got [ TN2 ] purging the valve to prevent any moisture from getting into the valve. We've also sealed up a potential moisture path in the electrical connector to ensure that we don't get any ambient humidity through that path. So those 2 things will prevent the moisture from getting into the valve to start that reaction at all. And then in addition, we've loaded the NTO later. Mark mentioned that the vehicle is loaded, but we did do that later in the flow, so there's less time of exposure of NTO. And we've added -- operationally, we've added cycling of the valves every 2 to 5 days postload until the time that we launch to ensure that the valves remain operational. So we've been doing that cycling. We've done that successfully. We'll continue to do that. The last cycle will be on the 17th, and then during the nominal countdown launch procedure on the 19th, we'll cycle the valves again. So with all of those items in place, we're confident that we understand the issue with the rigorous investigation that the team has undertaken, the testing has been completed, both on the vehicle and off the vehicle and the operational controls and mitigations that we've put into place. So lots of credit to the team. There was a lot of work to really go through all of the details and ensure that we've got this nailed. And so lots of credit to the team working closely together. Again, we're proud to support our NASA customer in this major step forward, and we're looking forward to the rollout tomorrow and a successful launch on the 19th. So with that, I'll turn it back to Josh.
Joshua Finch
executiveThank you, Michelle, and we'll now turn for the question-and-answer portion.
Joshua Finch
executiveOur first question today will be from Jeff Foust, SpaceNews.
Jeff Foust
attendeeA question probably for Michelle Parker. I don't know if I caught everything in terms of the mitigation, but are you doing anything to change the valves themselves, for example, reducing the amount of aluminum in the housing that would be susceptible to corrosion?
Michelle Parker
executiveYes. Thanks, Jeff. We have not redesigned the valve at this point. These are the same valves. We have added sealant around the electrical connector, which is the path which the moisture ingressed to the valve, the ambient moisture ingressed to the valve. So we've made that change. And then external to the valves, we've put purge -- we put compartments around the valve so that each of the valves can be purged with nitrogen to keep the moisture away from the valve.
Joshua Finch
executiveAnd our next question is from Bill Harwood at CBS News.
William Harwood
attendeeThis is probably for Michelle too, I guess. I've always been wondering if there's something unique about the Starliner architecture that you had the problem there when all rockets use these propellents and have valves. And I'm just wondering what you might have learned that shed some light on why you guys got stuck with this corrosion issue? And I don't recall things like this on other vehicles in the past. Maybe a dumb question, but I just was curious what insights you might have.
Michelle Parker
executiveYes, no problem. Well, I'll just point out that we do successfully use these valves on OFT-1, so they were successfully used there and during our [indiscernible] test. So we have successfully used the valve. We didn't learn anything specific about the valves other than what I mentioned that we're sealing this ambient moisture path, there was a path that would allow if there were humidity in the air for that humidity to enter into the valve. So we have sealed that path. The migration of NTO through Teflon is a known phenomenon. That is known to occur. It has occurred in other valves. But Teflon is the most appropriate material to use in the presence of NTO. And I would say the one other learning that we've had is the duration of time that we loaded -- that the NTO was sitting in the vehicle. And so as I mentioned, we have loaded as late as possible to ensure that we've got a successful launch.
Kathryn Lueders
executiveAnd, Bill, these [indiscernible] iso valves, especially with NTO that they're like the bane of our existence. So this is something, it is not a new phenomenon on the spacecraft side. But we're learning a lot about this as we're going through our spacecraft.
Joel Montalbano
executiveI would add, Kathy, I would say from my experience in shuttle, we had problems with oxidizer corrosion and not specifically in an isolation valve, but with thrusters, and we had to take some mitigations to eliminate moisture and forming iron nitrates and things that caused some valves to stick on shuttle RCS system. So it's a long-term kind of issue across human space flight and other space flight having corrosion and valves with oxidizer exposure to moisture and the permeation of the vapor across the Teflon seals, which we know happens.
Kathryn Lueders
executiveAnd we've done purge systems. We did the same purge systems, right? So it's -- the key -- anything that's potentially open to the environment, keep that area dry, same kind of mitigation.
Joshua Finch
executiveAnd our next question is from [ Stephen Ark at Statewide ] [indiscernible].
Unknown Attendee
attendeeYou mentioned no changes -- no hardware changes to the valve itself for this mission just mitigations going forward for future Starliner missions. Are you looking at a different valve design? Any changes that you're considering or currently in work that you plan to introduce somewhere down the line to further reduce the risk of this occurring in the future?
Michelle Parker
executiveStephen, maybe I'll take that one. So we have a usable -- as I mentioned, we have a usable solution for OFT-2. We don't expect to have any issues. As always, we'll look long term and see if there are improvements to be made. As somebody mentioned, the aluminum housing may be one piece of that. But right now, we're confident in the solution that we have for, and we'll continue to look at future missions.
Joshua Finch
executiveAnd our next question is from Marcia Dunn, The Associated Press.
Marcia Dunn
attendeeOne real quick question and one longer one. If everything goes well on time more or less, when would be the earliest you might expect to fly your first crew? And also for the Boeing reps, do you have the sense of trying to have to play catch-up here? I mean, I'm assuming it must be frustrating or difficult watching the competition launch crews right and left all the time, and you guys are still waiting to get up and get to this space station. How do you cope with that? How do you deal with it? Is it in your minds at all as you work forward to launch?
Mark Nappi
executiveThis is Mark Nappi. I'll take the first part of that question. We have been working the next mission as well as getting ready for OFT-2. We have a schedule that supports working throughout this year and then getting in a position where we could potentially be ready by the end of this year. We understand we're going to learn a lot from OFT-2. That and many other variables will dictate where the final schedule falls with the launch of the CFT. But right now, we've got a target for the end of this year.
Michelle Parker
executiveAnd I think with regard to this -- this is Michelle, with regard to the second part of that question, our focus is really getting to the pad safely, getting to -- through the mission safely, learning as much as we can and being able to provide a great service to our NASA customer. And that's our focus right now. I think there are a lot of exciting things going on in space. And as space professionals, we're always excited about everything that goes on. We certainly want to be a part of that. We're looking forward to the successful mission, and that's our focus really is getting to the successful mission and being able to deliver this capability to our customer.
Mark Nappi
executiveI'll add to that...
Kathryn Lueders
executiveOkay. Go ahead, Mark. Sorry.
Mark Nappi
executiveWell, I was just going to add to that. I represent the workforce, and I talk to them frequently, and they're professionals. They understand what we're doing here. This is very difficult to build and develop and launch this type of vehicle. So they have got -- they are very laser-focused on doing this right. And that's really where their minds are. So we're going to do this the safest and with the best quality possible, and when we launch, we launch.
Kathryn Lueders
executiveAnd Marcia, I'd say we're -- this is about a team, right? And so I'm very grateful that Boeing is not -- and Stich has not taken any shortcuts. We're doing it one step at a time. Did extensive testing. Made sure we took hardware off vehicles. Went and did detailed failure investigation. Made sure that we really understood this before team vehicle's up and bringing them forward into a launch campaign. And so that really showed to me a great deal of maturity and not being in a hurry. And obviously, we're also very grateful that SpaceX is giving us this opportunity to be able to have that time and fly. But these are the kinds of things you got to do when you do human space flight. And I think as a joint team with Boeing and SpaceX, we really have been very grateful to both providers operating in this manner and being able to provide the support.
Joshua Finch
executiveAnd our next question is from Eric Berger at Ars Technica.
Eric Berger
attendeeJust a quick follow-up on Marcia's question, the second one. These are probably for Kathy or Stich. Mark mentioned that they're targeting by the end of the year, but what do you think from NASA's perspective is kind of a minimum amount of time to analyze data from this flight and clear Starliner? Is it 6 months? Is it less? I've heard it's 12 months. So just some clarification from NASA's perspective on that would be helpful. And then secondly, do you have all the approvals you need from the partners, including Russia, for Starliner to dock with the ISS? I recall this was kind of an issue with the first Dragon mission to ISS?
Steve Stich
executiveI'll take the first question, and then I'll let Joel take the second question relative to the partnership and allowing OFT-2 to dock. In terms of overall schedule for CFT, I think we'll just -- as Kathy said, we're taking it one step at a time. Mark and his team are working to have the hardware ready for the CFT vehicle by the end of the calendar year. And then we'll sit down after the flight and review all the data from OFT-2 over a number of months, see how the vehicle performed, lay out the schedule for the rest of the certification work, and then we'll select the launch date when the time is right to go fly CFT. Both flights are very important to us, OFT-2 and CFT. I know my team is probably tired of hearing me say it, but I think the best path to CFT is a successful OFT-2 flight because, really, this is the time that the vehicle is put through its paces in the space environment with a complex rendezvous and docking sequence with the navigation sensors on Starliner. And really, the only way to test that we found is in a space environment, also the NASA docking system as well. And so these are big important steps on the way to CFT. And Joel, I'll let you take the second question.
Joel Montalbano
executiveThanks, Steve. From an ISS standpoint, we had our stage ops readiness review last week, and all -- everyone pulled go, including our international partners, all the international partners. As Kathy mentioned earlier, we will have the flight readiness review on May 11. And so it'll be another opportunity where we'll engage management across the agency as well as one more talk with our international partners, but we're not expecting anything other than a go at this time.
Joshua Finch
executiveOur next question is from Peter King at CBS News Radio.
Peter King
attendeeGreat. This is for Michelle or Mark, and assuming everything goes well and the data checks out, how many flights have you got booked for NASA for the ISS and for other clients? Or how many do you envision once you're operational?
Mark Nappi
executiveThis is Mark. I'll start off and see if Michelle wants to add anything. Obviously, we've got the OFT-2 mission coming up. We have CFT at the end of the year, and then we have 3 PCM missions that are on contract, post-certification missions. And then there will be a follow-on after that for PCM-4, 5 and 6 that are not authorized today.
Joshua Finch
executiveAnd our next question is from Irene Klotz at Aviation Week.
Irene Klotz
attendeeFor Mark or Michelle, in the process of looking at the issues with the valve, did you find anything else that needed to be addressed on Starliner or any other Boeing program? And for maybe Steve or Joel, could you just go through the differences between the NASA docking system and the Dragon?
Michelle Parker
executiveIrene, this is Michelle. I'll take the first one. We -- from the outcome of the valve investigation, we did not find anything else on the vehicle or any other Boeing vehicles that would be sister issues to the valve issue. We've gone through our normal testing on spacecraft 2, worked through all of that testing. So no major additional findings on spacecraft 2. She's ready to go.
Joel Montalbano
executiveLet's see, I'll take the question on the NASA docking system. I would say fundamentally, the Dragon docking system and the NASA dock system are very similar. SpaceX has designed their system to be optimized for the Dragon vehicle in terms of its mass and its performance and speed and velocity closing rates and rates and so forth to ISS. The NASA docking system is a little bit of a broader design, and it's designed for a range of masses. And so for this flight, obviously, it's optimized for Starliner. And then it can be used also for Orion. In fact, Orion is using a derivative of the NASA docking system that has a few changes for that vehicle's power architecture and then the space environment. So overall, they're similar systems, but the NASA dock system is tunable for a wider range of masses and conditions than that that's used on Dragon.
Joshua Finch
executiveAnd our next question is from David Kerley, the Discovery Channel.
David Kerley
attendeeMark and Michelle. Michelle, you mentioned you hope to learn a lot in the vehicle. I think after OFT-1, Boeing said, we learned a lot. Of course, you didn't approach dock and undocked. What specifically are you hoping to learn? What are the areas of most interest in OFT-2?
Michelle Parker
executiveYes. Thanks, David. So yes, we certainly learned a lot during OFT-1. And if you'll recall, we did get to orbit, and we did have a -- actually a pretty beautiful, successful landing. So we've exercised the ascent, and we've exercised the reentry, descent and landing during OFT-1. So we learned -- we did learn during that. The areas that -- of course, the whole mission of it is of interest to us, and we will learn, but the areas that we are most looking at because we haven't exercised them yet are certainly the docking with the station so approach to the station and the actual docking and time that we spend on the station and then the undocking. So those areas that we haven't yet demonstrated will be of particular interest to us. Although the entire mission, of course, we have criteria that we need to meet and demonstrations that we'll do, and the successful docking will kind of complete the test program that we started during OFT-1.
Joshua Finch
executiveOur next question is from Micah Maidenberg, The Wall Street Journal.
Micah Maidenberg
attendeeCan you hear me? Mark or Michelle, I think. In terms of the new mitigations that you mentioned, why weren't those incorporated of Starliner, and do you think they should have been? And then second, kind of bigger picture, given what you've learned after the valve process and the review following the 2019 flight, could you talk about any broader changes to how Boeing designs or thinks about designing space vehicles?
Michelle Parker
executiveOkay. So the first part of that question, Mike, was the -- why wasn't the mitigation put in place in the first place? And we have successfully used these valves, right? These are the same valves that we use during SM's fire, had abort test as well as OFT-1 all successfully. So there was no reason to believe that we would have this issue. The valves did go through qualification program. So we are learning along the way the time of exposure, the ambient humidity, what the valves are susceptible to. So I would say based on our experience and our use of the valves, we didn't anticipate that we would have this issue, so the mitigations weren't in place at that time. At this point, it's -- we're putting everything in place that we can to ensure that we are not having the constituents there that we need to create the corrosion product. So -- and then the second part of the question about what we learned from OFT-1 and 2 and perhaps any changes that we've made to the way we designed spacecraft, let's say, Boeing has been doing space for a long time, both on the unmanned satellite side as well as human space flight. It is an environment where we always learn a lot, and I expect that the industry as a whole will continue to learn as we do more and more in space. I think our big learning off of OFT-1, if you recall, was 2 issues, a software issue and a communications comm issue. So the software did certainly lead us to reevaluating the way we do software development and how we do testing and that we've not only looked at Starliner from that perspective but many of our other programs as well. So that's certainly a learning that's fed its way back into many of our space programs to ensure that we don't have that concern again. And then the comms was about the system integration and looking at the system as a whole and not just the piece parts and that we -- I think that is an area we're strong in and continue to learn and grow in those areas. So yes, as always, we take the learnings that we have, and we incorporate them across the board.
Joshua Finch
executiveOur next question is from Ken Chang, The New York Times.
Kenneth Chang
attendee[indiscernible] going forward. With me flying OFT and the mission had to wait because of the valves, it seems like this is now a money-losing proposition for the company and probably you want to fulfill your obligations to your customer, NASA, but Boeing, obviously, also wants to do things that are profitable.
Michelle Parker
executiveKen, I'm sorry, the beginning of the question cut off. Would you mind repeating?
Kenneth Chang
attendeeYes. I was wondering if you could talk a little bit about the business case for Starliner going forward, given that you've incurred additional costs of reflying OFT and the additional delays, is this still something that Boeing sees as -- how do you make money on this at this point?
Michelle Parker
executiveYes, Ken, thanks for the question. As already mentioned, we're focused, first and foremost, on getting safely back to flight and meeting our commitments to NASA, to our customer and being able to bring this capability to NASA. So that's our first focus. We have other prospects. We have Orbital Reef that we're a part of the team there to use Starliner for transportation to Orbital Reef's -- and expect that there will be additional opportunities in the future. The vehicle is able to dock with different vehicles. So I think that gives us something to build on, and we're committed to the program. But first and foremost, and today, we're really focused on getting back to flight safely, getting through our certification mission through OFT and CFT, getting to certification and then looking at the service to NASA long term.
Steve Stich
executiveAnd this is Steve Stich. From a NASA perspective, I would -- I work hand-in-hand with Mark and Michelle and the Boeing team, and they are certainly committed to doing everything they can to fly our missions successfully and safely, including OFT-2, the crewed flight test and then the post-certification missions. So I see a commitment from them every day, their employees, their team to do the proper analysis, do the proper testing, do those things that we need to do to make sure that we're ready to go fly the missions. And so they put a priority on that in meeting the mission, and NASA certainly appreciates that.
Joshua Finch
executive[Operator Instructions] And our next question is from Will Robinson-Smith at Spectrum News 13. And I'll check in again for Will Robinson-Smith at Spectrum News 13. Our next question will be from Ken Kremer at Space Upclose.
Ken Kremer
attendeeCan Boeing people talk a little bit more about the source of the ambient moisture? What do you think it is exactly a little bit more about the mitigation? And have you completely excluded the external rain that we had at that time and if you could quantify the amount of the moisture that caused this corrosion?
Michelle Parker
executiveYes, Ken. So again, we've done sensor testing on this. So we really do believe that the moisture is the ambient moisture in the air, which is caused by humidity, both in the factory, potentially at [indiscernible] but not the rain event, just ambient moisture in general. So again, the mitigation of purging the valve with the nitrogen will remove any ability for moisture to get into the valve to create the corrosion products. We've also looked at the environment, both in the factory and at the pad. So we've got these compartmental nitrogen purges as well as when we get to the pad and have to come off the individual purges. ULA provides a vehicle-level purge as well to ensure that, that environment is dry enough, doesn't have that ambient moisture in an area that will get into the valve. So again, that's where we -- and we've shown it through tests that this is -- that the ambient moisture in the air through humidity can make its way into the unsealed or unpurged valve in order to create the corrosion products.
Ken Kremer
attendeeAnd the amount of moisture?
Mark Nappi
executiveLet me add to what Michelle said, and then perhaps you can have a follow-up. So in order to verify this theory, right, that it is moisture coming out of the atmosphere, we did testing at the NASA White Sands Test Facility with the similar oxidation valves. And so what we did is we had a test chamber and a valve that didn't have a field connector. And we exposed it to the kind of environment that we would have seen in the C3PF where the vehicle is processed and also in the vertical integration facility. And we exposed it for a number of days, weeks and time frame, let that moisture seep into the valve. What happens is this oxidizer vapor sort of draws moisture in. And so what we did is we took those valves, and we sent them to the Marshall Space Flight Center, and Marshall has an incredible materials lab facility, disassembled the valves, and they looked at the corrosion products, and they were very much indeed the same as what we saw on the Service Module 2 when we removed 3 valves and sent them to Marshall. So we know that it's this moisture being pulled in through the seal that wasn't-well sealed or the connector that wasn't well-sealed. And that materials analysis confirmed that. So as Michelle said, what we've done this time, and NASA's been a part of this investigation, we sealed the connector around these oxidizer isolation valves to eliminate moisture coming in to the area where that vapor could be near the aluminum housing, and then we have a purge, a dry nitrogen purge that keeps moisture out. And so it really is there's 2 -- I would say, 2 barriers or 2 preventative measures for letting the moisture go into the valve. I'll see if you have a follow-up.
Ken Kremer
attendeeJust the amount of moisture that you found.
Mark Nappi
executiveI think it's -- so let me try to back up a little bit. So when the moisture comes in and meets with the oxidizer vapor, it forms nitric acid. And so that nitric acid then will corrode on the aluminum. So you don't really see moisture, per se, in the valve. What you see is a white precipitous material that's an aluminum nitrate that's formed by the nitric acid eroding part of the surface of the aluminum housing. And so you don't really see moisture, so it's really hard to quantify how much moisture went into the valve. We do know that as that vapor permeated, there's a reaction that happened. So vapor comes across the Teflon seal. Then you end up ingesting moisture. That forms the nitric acid. And as long as there's aluminum present for that nitric acid to react on, it continues to build more precipitation or precipitate -- not precipitation, but the precipitate, the iron nitrate -- or the aluminum nitrate precipitate.
Kathryn Lueders
executiveAnd the source is just -- I mean, if you've been in Florida in July, just imagine being outside. I mean, it's just the ambient humidity. I mean, that just shows you this is kind of an insidious thing because it's just -- you have a vehicle on the pad, right? And it's that ambient -- and then this very torturous path, but we found out that those 2 things and just being out there, Florida in July, it's humid, right? And so we're -- it shows how, like Michelle said, this is hard. You have this torturous path in this environment that we've seen, in some cases, causes the reaction with the NTO. And so we learned something with it being out there in July.
Joshua Finch
executiveAnd our next question is from Mike Wall at space.com.
Michael Wall
attendeeJust a quick question about the cargo. Could you go into a little detail about what's going up on OFT-2 and what's going to come back down again with it?
Joel Montalbano
executiveThis is Joel. I'll take that one. The majority of the cargo going up is going to be food. And so about a little over 450, 460 pounds of the 500 is mostly food. And then coming back, we'll be bringing home some of the NORS tanks, the nitrogen oxygen recharge tanks that we have on board. They are used, and so we'll return them to the ground, refurb them and then fly those again. And so that's the big highlights. We're also flying up some small vehicle hardware, some spacewalk supply hardware as well.
Joshua Finch
executiveOur next question is from Will Robinson-Smith at Spectrum News 13.
Will Robinson-Smith
attendeeApologies for having to step away a moment ago. I wanted to ask with the work that was being done to evaluate the valve issue and get ready for OFT-2. I know in the original process and throughout this with OFT that the crew for CFT has been involved. Can you talk a little bit about, I guess, a question for either Michelle or Mark, what working with the CFT crew has been like in preparation for first OFT-2 and then successively CFT hopefully later this year?
Mark Nappi
executiveSure. This is Mark. I'll take that. First of all, it's been a pleasure to work with the crew. They've been very open with us on areas that they would like to see more information on. Obviously, we're getting them accustomed to the crew module and the use of our capsule. And so everything that we've been doing has been done in lockstep with them so that we both understand, number one -- they understand what we're doing, and we understand what their needs are and anything that they'd like to see better explained or even possibly change. So it's been a very good process of working with the crew, and we'll continue to do that. We have a big test coming at the end of July where we do a very structured walk-through of the vehicle and testing of the vehicle with the crew, and we're working towards that.
Steve Stich
executiveAnd I would just add -- this is Steve Stich. I mean, the crew's been involved in many things getting ready for their flight as well. Obviously, training on the vehicle, the suits and the seat interface, display testing the displays that will be used. They've been following along with all the software testing, including the mission rehearsal that Boeing completed recently for the OFT-2 flight. They've been following along with, not only the valve investigation but many things on the path to the crewed flight test.
Joshua Finch
executiveOur next question is from Paul Brinkmann, Aerospace America.
Paul Brinkmann
attendeeYes. I guess I would just like to ask Kathy if she could address whether NASA will be looking at it's many different reviews of Starliner design and construction to sort of ask the question, why was this not identified as an issue in those reviews? Because Florida humidity is a pretty well-known factor, and NASA has been launching from Florida for decades. So is there something that can be done going forward to make sure that new spacecraft design are reviewed and tested for this issue?
Kathryn Lueders
executiveYes, I think that's a great question. And honestly, one that we've been really looking at for the last 8 months, right? Where the team went back, honestly, and went through all the subsystem reviews and other pieces. And we're a pretty aggressive lessons learned team. I mean, we really believe in when this happens, going back and going, what did we learn out of this and how does that help us going forward? And so there's a couple things. One is, like I said, this is a very tortuous path. I think the amount of wicking and that wicking phenomena that Steve looked at, I mean, when we looked at this and we looked at the different pieces, I think we learned something about how these valves work. Like Michelle said, they've been through many tests, qualification, everything else, and we still learned something new. So we're taking that learning back. We actually -- the team -- the engineering teams across the agency took that, and Ralph Roe and his team went and looked at all the different kind of valve designs, the other things to go say, are we susceptible anywhere else? And this is a great example. We really appreciate honestly Boeing and sharing with us and because then we're able to take this learning, and I feel like from an asset team perspective, one of the greatest things about us being able to work on these multiple spacecraft is that we can always learn from these new exercises and apply that to our future exploration products. And so yes, this was a susceptibility, or we didn't understand that you would have that torturous migration, but this is teaching us that you can't assume that those connector pads and those other things are protecting you from this phenomena. This is a pretty aggressive phenomena. And so we will definitely take that learning in our future programs. But thank you for the question -- great question.
Joshua Finch
executiveAnd our next question is from [ Hassan at AFP ].
Unknown Attendee
attendeeSorry, I was on mute. Good luck for everything and hope it goes well. My question is, though, is there a mechanism for -- if the program continues to fail, is there a mechanism to [ comp ] the losses and cancel the contract?
Steve Stich
executiveI would say we have no intent on the NASA side of doing that. We have been a partner with Boeing all the way through since the beginning of commercial crew program, the award of the tCap contract all the way through the investigation. We have confidence in the vehicle we're about to go fly and confident that it'll perform well in the flight environment. I suspect we will learn like we do on every test flight. And even some of our recent operational missions to the space station, and we learn every flight. And so our intent is to have 2 certified space transportation systems and go fly the crewed flight test when we're ready after OFT-2 and we look at all the data, and then move on to the post-certification missions that Mark alluded to on the contract.
Joshua Finch
executiveWe have time for maybe 1 or 2 more follow-ups. And it looks like I'll go to Irene Klotz, Aviation Week.
Irene Klotz
attendeeI just was wondering if there's going to be live video available from Starliner prior to docking. And also with the delays in the mission that you're expecting to get through all 6 PCM flight before ULA phases out Atlas V? Or will some of those be transitioned over to Vulcan?
Mark Nappi
executiveSo we do have a video system that has been added to the vehicle. For this mission, we'll have a live feed of docking only, and then the rest of it will be information that can be downloaded. And I think the second part of your question was on Atlas. Can you repeat that please?
Irene Klotz
attendeeYes. Just with the delays in the post-certification missions that you're still expecting to get through all 6 on Atlas V before ULA phases out that booster?
Mark Nappi
executiveYes. We've already secured those Atlas vehicles for our PCM missions. So we are in good shape and don't have a threat of running out.
Joshua Finch
executiveAnd our last question is from Stephen Clark, Spaceflight Now.
Stephen Clark
attendeeJust wanted to clarify something, and I apologize if I missed it. The [ TN2 ] purge into the service module propulsion system, when does that actually terminate before launch? Are you getting a purge while you're -- after rollout from the VIF out at the pad? And when does that terminate? When does that purge end? And also wanted to maybe ask Kathy Lueders if she has any update on the space launch system, troubleshooting and the [indiscernible] since the vehicle rolled back. Any luck in funding that hydrazine link, yes?
Kathryn Lueders
executiveAnd maybe the first -- Steve, in the first part of that question, once we get on to the launchpad, that is a full-up vehicle purge, right, a rocket purge with nitrogen that Atlas, that ULA provides, and that will be sufficient for that part of the launch processing. Yes. And Jim Free and the team will be doing a press conference on Friday, but I think troubleshooting's gone really well, and they've identified some conductor fittings, and I'll let you save those questions for him on Friday. You guys can start getting your questions ready now. Thanks.
Joshua Finch
executiveThat's going to wrap up our question-and-answer portion, and I will give it back to Kathy Lueders for some closing comments.
Kathryn Lueders
executiveYes. I think I just wanted to reiterate what I said before about how proud I am of both the commercial crewed program, [indiscernible] program falling and the whole team kind of making sure that we're getting ready again to do this right. Obviously, looking at everything across the board, the team last year really took the vehicle back to the C3PF, wanted to make sure that they pull the hardware, investigated it, made sure that they understood why we had the problems we had out in the pad before and then getting ready for this mission now. And I -- the team wasn't in a hurry. The team worked through, laid out a plan, got through the testing, worked through the reviews, and then stepped into and held their dates to be able to hit this launch window. Very, very proud of them for doing that. And then again, wanted to underscore that because of the partnership we've had, because of the fact that we had 2 providers, we're able to continue flying and enabling them to continue -- SpaceX to continue to fly our crews to the International Space Station. It is a real partnership, and we'll continue to do that going forward. Thank you.
Joshua Finch
executiveAnd that's going to wrap things up for us here. NASA's Boeing Orbital Flight Test 2 is targeting a launch of the International Space Station on Thursday, May 19. We'll have more on this important mission coming up as we track our reviews. You can learn more about the mission on nasa.gov/commercial group. Have a good day.
Operator
operatorThank you for your participation in today's conference. All participants may disconnect at this time.
For developers and AI pipelines
Programmatic access to The Boeing Company earnings transcripts and 32,000+ others is available through the
EarningsCalls.dev REST API. Plans from $24.99/month — full transcripts, speaker segments,
full-text search, and the recently-added /api/v1/transcripts/recent polling endpoint for ETL pipelines.