Twin Ridge Capital Acquisition Corp. (CREVF) Earnings Call Transcript & Summary
December 15, 2022
Earnings Call Speaker Segments
Operator
operatorWelcome to today's conference call announcing the business combination of Carbon Revolution Limited and Twin Ridge Capital Acquisition Corp. Joining us on the call are William Russell, Co-CEO and CFO; and Sanjay Morey, Co-CEO from Twin Ridge. They are joined by Carbon Revolution's CEO and Co-Founder, Jake Dingle; and CFO, Gerard Buckle. We would first like to remind everyone that this call contains forward-looking statements, including, but not limited to, Carbon Revolution and Twin Ridge's expectations or predictions of financial and business performance and conditions, competitive and industry outlook and the timing and completion of the transaction. Forward-looking statements are inherently subject to risks, uncertainties and assumptions, and they are not guarantees of performance. We encourage you to read in full the press release issued on December 15, 2022, the accompanying presentation and Twin Ridge's public filings with the SEC for discussion of the risks that can affect the transaction, Twin Ridge's and Carbon Revolution's businesses and the outlook of the combined company. Carbon Revolution and Twin Ridge are under no obligation and expressly disclaim any obligation to update, alter or otherwise revise any forward-looking statements, whether as a result of new information, future events or otherwise, except as required by law. This conference call is for informational purposes only and shall not constitute an offer to buy any securities or a solicitation of any vote in any jurisdiction pursuant to the proposed business combination or otherwise, nor shall there be any sale of securities in any jurisdiction in which the offer, solicitation or sale would be unlawful prior to the registration or qualification under the securities laws of any such jurisdiction. And now I would now like to introduce William Russell.
William Russell
executiveGood morning, and welcome, everyone. I'm Bill Russell, Co-CEO and CFO of Twin Ridge Capital Acquisition Corp. I'm joined today by Sanjay Morey, Co-CEO and President of Twin Ridge Capital Acquisition Corp.; and Jake Dingle and Gerard Buckle, the CEO and CFO of Carbon Revolution Limited, respectively. First, I'll provide an overview of the transaction, then turn to Sanjay to provide a brief synopsis of the opportunity we see. Jake will then provide an overview of Carbon Revolution and the company's growth opportunities, and Gerard will wrap up with a summary of the financials. I'm thrilled to be announcing the business combination of Carbon Revolution with Twin Ridge Capital. Carbon Revolution is the global leader in the design and manufacture of advanced carbon fiber wheels for the automotive industry. These wheels are lighter, stronger and more aerodynamic than aluminum wheels, and we believe they are the next generation of automotive wheel technology. If you are measured by the company you keep, Carbon Revolution stands out as a Tier 1 supplier, some of the most sophisticated automotive companies on the planet including Ferrari, Ford and General Motors, serving as a testament to the quality of their products and their sterling reputation. I will now briefly comment on the transaction structure and valuation. This is a merger of 2 public companies. Following the closing of the transaction, Carbon Revolution will become publicly listed on a major U.S. stock exchange, which we believe will provide them access to a broader and deeper pool of growth equity investors and research analysts. Importantly, on closing of the proposed transaction, the shares in Carbon Revolution will be canceled, and eligible Carbon Revolution shareholders will receive equity in the new company, showing both their commitment to and belief in Carbon Revolution's long-term growth potential. The implied pro forma enterprise value is $270 million, and we believe the resulting valuation metrics compare favorably to those of their peers. We further expect to have a $60 million committed equity facility at close. I will now turn it over to my partner, Sanjay Morey, to share why we believe the Carbon Revolution opportunity is so attractive.
Sanjay Morey
executiveThanks, Bill. Since launching Twin Ridge Capital, our top priority is to be -- has been to find a business that would not only be a wonderful public market company but also benefit from 3 critical attributes: first, a business selling into a large target market with significant macro tailwinds; second, a company having a sustainable competitive advantage with a leading market position; and lastly, a business with an established customer relationships with contracted volume, thereby increasing our confidence level regarding their ability to achieve projected results. I am proud to say that Carbon Revolution exhibits every one of these attributes, and this business will benefit greatly from having an access to the deep and liquid capital markets in the United States. We are thrilled to be partnering with this company and its talented management team. I will now hand it over to Jake Dingle, Carbon Revolution's CEO who is also a founder of the company and one of its initial investors, to discuss the business and the opportunity in more detail.
Jacob Dingle
executiveThank you, Bill and Sanjay. We are equally thrilled to be partnering with Twin Ridge on this exciting transaction. And thank you, everyone, for joining us today. I'd like to start by giving some additional background on what we do and the enormous and exciting global opportunity in front of us. Carbon Revolution is an established Tier 1 supplier to the global automotive industry. We are disrupting the $38 billion automotive wheel market with our highly differentiated and inventive lightweight wheel technology. Our carbon fiber wheels can deliver a 40% to 50% weight reduction relative to conventional aluminum wheels. For an electric vehicle, this weight saving can result in a 5% to 10% extension of range. Additionally, reducing mass from a vehicle's wheels reduces the vehicle's rotational, unsprung mass which substantially improves its handling, acceleration and braking. We worked to build and protect our competitive advantage in a number of key ways. First, after more than a decade of development, we believe that our technology is many years ahead of our closest aspiring competitors. We have protected this position by establishing a portfolio of approximately 60 granted patents with an additional 30 patents pending. Second, we have established relationships with major global OEMs, such as Ford, General Motors, Renault and Ferrari, most of whom have multiple programs awarded and in production. These multiyear programs, together with other contracted programs that are yet to enter production, result in a significant portfolio of future business or backlog that provides substantial visibility to our expected near- and medium-term growth. Finally, the first phase of our Mega-line project, which Gerard will discuss in more detail, is expected to be fully operational and in production early in 2023. This largely automated manufacturing process is expected to create substantial capacity at a much lower cost per wheel and help us meet the accelerating demand as the global automotive industry transitions to electrification. Turning now to the challenges faced by OEMs arising from the EV transition and other industry trends and the unique solutions provided by our wheel technology. As the automotive sector transition from internal combustion engine, or ICE vehicles, to EVs, vehicle mass is dramatically increasing. This is mainly due to the enormous size and weight of the batteries that are required to achieve adequate range. Even in the best cases, EV range is far less than what a conventional ICE vehicle achieves on a tank of fuel. The weight reduction of up to 40% to 50% provided by our lightweight wheel technology can enable extension of EV range by a significant 5% to 10%, depending on the level of integration into the overall vehicle design. Because our carbon fiber wheels are a bolt-on technology solution, their application does not require significant investment in the overall vehicle design or in the vehicle manufacturing plant. Concurrent with the EV transition, OEM design studios are trending to larger and larger vehicle designs, which require increasing wheel size for aesthetic and proportional purposes. Large aluminum wheels that are strong enough to support this new generation of massive vehicles are so heavy that they challenge the overall vehicle structure. In particular, they increase the stresses on the suspension structures and pose other weight challenges to such an extent that our customers are increasingly telling us that using aluminum wheels is becoming impractical at these increased sizes. The convergence of these factors is driving demand for Carbon Revolution's technology as a critical enabler for the next generation of vehicles. By providing a solution that allows studios to deliver their desired aesthetics without sacrificing the ability to meet OEM structural requirements and performance targets, we're creating a clear pathway to widespread adoption of our carbon fiber wheel technology. We now have multiple EV programs in advanced stages of development, particularly for the large SUV and pickup truck segment. Carbon Revolution's penetration is now expanding beyond the performance of luxury segments from its initial successful market entry points to the large-scale SUV and truck platforms. These platforms represent the bulk of our existing and prospective customers' current and future revenues. The total addressable market for the global automotive wheel industry is expected to grow from $38 billion in 2020 to almost $60 billion by 2028, reflecting a greater than 5% CAGR of an already impressive base. Based on the number of EV programs we have in development, we expect Carbon Revolution's lightweight wheel technology to be an important offset for EVs as well as conventional ICE vehicles whose weight has steadily grown over the past 4 decades. Notably, with EV market share expected to increase from less than 5% of the global market in 2020 to greater than 20% by 2030, we expect to see demand for our technology dramatically accelerate as vehicle weight reduction becomes a top priority for OEMs. To date, Carbon Revolution has been awarded 13 programs with 5 of the world's major OEMs. We have an additional 6 programs in progress under engineering agreements, which are advancing steadily through the key milestones for full award. We expect revenue to grow to just over $50 million in 2023 and to roughly $90 million in 2024. Importantly, 98% of this is revenue that we forecast from programs that are either formally awarded or under design in engineering agreements and therefore, already under contract. As is typical in the automotive industry, these contracts do not contain take-or-pay or other minimum purchase obligations. Accordingly, our forecasts are generally based on the capacity that our customers have asked us to install and also the durations we know or expect in relation to these programs. All of our latest programs under design and engineering contract, which is a step before formal award, are for significant EV platforms. As EV market share continues its rapid growth, we expect the majority of our future programs to serve electric vehicle platforms. After more than a decade of development and over $250 million of equity investment to date, we have successfully delivered over 60,000 wheels to our global customer base. Manufacturing currently takes place in Australia at our 10,000 square meter ISO-certified state-of-the-art manufacturing facility that was purpose-built in 2014 and then expanded in 2018. As demand for our technology continues to accelerate, we are now working to scale production through the Mega-line automated manufacturing project, which Gerard will cover in greater detail. Turning now to design and development of our technology and products. We combined our deep knowledge and experience in material science, vehicle engineering and advanced manufacturing to develop a technology that is protected and difficult to replicate. Our product and process technologies are a sophisticated combination of solutions that address structural, thermal, environmental and geometric challenges while meeting the aesthetic requirements of our customers' design studios. We've developed proprietary advanced computational engineering tools using finite element modeling, which provide us with a unique ability to design products that meet a broad range of customer requirements with a significantly reduced risk of redesign once prototypes are produced and tested. Our technology is protected by approximately 60 granted patents, which presents an important barrier to entry for potential competitors. As customer demand for Carbon Revolution's technology grows, our team is focused on converting demand into sales by providing solutions to the primary challenges facing OEMs, which I detailed earlier on in the call. These include unlocking range improvements for electric vehicles, enhancing structural durability and offering unique and compelling styling options favored by the design studios. An additional challenge faced by OEMs in the EV segment is road noise, which is particularly noticeable because of the contrast with the nearly silent EV powertrains. While other sound reduction measures often increase vehicle weight, Carbon Revolution's wheel technology reduces road noise while providing very significant weight savings. The low density, highly damp nature of carbon fiber composite structures allows our wheels to reduce road noise transmission. In fact, the internal structures of our carbon fiber wheels can be tuned to modify natural frequencies, offering the potential to further enhance sound-dampening properties and reduce the transmission of road noise. Our solutions-orientated approach is driving an acceleration in the rate at which we are converting customer interest into program awards. Host of automotive technologies follow a common adoption curve with initial penetration starting at the luxury or performance end of the market before ultimately accelerating to full mass market adoption. We expect the adoption of carbon fiber wheels to follow a similar trajectory. Our technology has been validated by our customers, which include some of the absolute premier automotive brands in Luxury and Performance. Now as a first mover with an established leadership position, we believe that Carbon Revolution is uniquely positioned to lead the transition of carbon fiber wheels to mass market adoption. From our initial prototypes and aftermarket products developed over 10 years ago, Carbon Revolution has established itself as a highly regarded Tier 1 supplier to the global automotive industry. After listing on the Australian Securities Exchange in late 2019 and in during the headwinds presented by the COVID-19 pandemic, we were most recently announced as a provider of carbon fiber wheels for General Motors for the Z06 and Z07 Corvette. Other programs to date include 2 Mustang programs and the Ford GT for Ford as well as 4 programs for Ferrari and 1 for Renault. We expect the premium SUV will be launched with our wheels in the first half of 2023, representing the first of what we expect to be many applications of our technology in that segment. As mentioned earlier, the majority of our most recent programs under design and engineering contracts after electric variants of SUVs and pickup trucks. Moving to a snapshot of our leadership claim. I'd like to note that none of our success would be possible without the world-class team we've built. Our team members have decades of automotive experience, working around the globe with OEMs and are ready to scale Carbon Revolution into a truly global carbon fiber wheel business. When it comes to customer purchase considerations, range is the key driver for the EV segment. As discussed earlier, the unparalleled 100 lbs plus of potential weight savings offered by our carbon fiber wheel technology can extend range by 5% to 10%. Carbon Revolution's technology also delivers enhanced vehicle performance, reduction of road noise transmission or NVH and elevated aesthetics with novel styling opportunities. Finally, application of our technology does not require trade-offs or any significant investment in other parts of the vehicle or on the production line to equip that vehicle with carbon fiber wheels. Given the compelling value proposition of our technology solution, we expect to see a sustained price premium versus conventional aluminum wheels, which have similarly maintained a premium to steel for many decades. Over time, our pricing will decrease in line with the cost savings achieved through scale and automation. However, we expect to be able to maintain attractive margins due to our leadership position in the market and the value offered by our technology. While our technology will continue to be highly desirable for the performance applications where it was first adopted, the opportunity for growth and true disruption really comes from the electric SUV and truck segments that we're now starting to penetrate. These vehicles have become the heart of the global market and are central to our customers' growth strategies. The unavoidable step-up in vehicle weight from electric batteries, the need for road noise reduction trending preference for larger wheels and other design aesthetics, structural challenges and even regulatory hurdles has positioned our technology very strategically in our customer solution set. This is evidenced by the accelerating number of EV programs and platforms in our pipelines of design and engineering programs. I'll now hand it over to our CFO, Gerard Buckle, to provide a financial perspective of the opportunity.
Gerard Buckle
executiveThank you, Jake. It's a pleasure to be speaking with you all today. As Jake explained, we have a very healthy growth pipeline and contracted portfolio of existing and new wheel programs, which support a forecasted 77% compound annual growth rate in our revenue from 2022 through 2024. As a Tier 1 automotive supplier, we have revenue visibility over the coming years from our contracted programs. Specifically, 98% of our forecasted revenue in 2023 and 2024 relates to programs that are under contracts from programs that are either awarded with firm pricing or in engineering. I would also note that nearly all of our forecasted growth is underpinned by our existing programs that are currently awarded or under design and engineering agreement. Said in another way, based on only awarded programs and those currently in progress under design and engineering agreement, we expect that current volumes will grow fivefold by 2027. We are, however, highly confident that we will secure new programs beyond those under contract for the reasons Jake outlined in detail. Now turning to our margin improvement opportunity. We expect to drive significant improvement from -- in our contribution margin from leveraging of fixed costs over growing volumes, further automation of our production volume and reduction in material costs from process improvements. We also expect to be in a position to realize the benefits of greater purchasing scale. To quantify these benefits, we have planned a 22% and 35% reduction in our direct cost per wheel in 2023 and 2024, respectively. On the labor side, in the near term, we see the opportunity to produce more parts per hour through our Mega-line, which automates processes via robots and conveyor systems. I will discuss this in further detail on the next slide. In addition, planned cycle time and lean process improvements are expected to result in further labor efficiencies. We also see significant potential to deliver material cost reductions per wheel. These reductions will come from the reduction and reuse of carbon fiber waste, consolidation of suppliers and volume-based discounts on material purchases as we shift from spot market purchases to longer-term contracts for key materials. Further, in the future, establishing production in a low-cost country is expected to drive a further step change in labor savings. Turning to our Mega-line rollout strategy. Since the inception of our business, we have focused not only on developing our carbon fiber wheel technology but also on developing the production processes. Our strategy was always to build wheels at scale. To that end, we have designed the production processes ourselves with bespoke machinery complemented by carefully selected off-the-shelf machines. A few examples of the automation that we have developed include our carbon fiber cutting process, which we call our production click press; our automated rim layup machines; and Mega-line HP RTM, which is our automated injection and molding process. Our new Mega-line, which is in the commissioning phase right now, brings our manufacturing process together with conveyors and robots to move parts from one process to the next. It also improves the safety environment for our team while reducing cost per wheel. The first phase of our Mega-line is expected to be fully operational and begin production early in 2023 with additional capacity expected to be added through to 2025. After optimizing our manufacturing activities in Australia, we plan to establish new plants, replicating the same Mega-line manufacturing technology in lower-cost countries, and in closer proximity to carbon fiber suppliers and our global OEM customers. We anticipate that these new plants will be much larger and allow further significant scale and cost benefits for the many years to come. Now moving to our financial summary. We have a strong pipeline of contracted programs supporting our revenue forecast and currently expect $28.7 million of revenue in 2022 growing to $90.1 million in 2024, reflecting a compound annual growth rate of 77%. Importantly, we have significant revenue visibility with 98% of forecasted 2023 and 2024 revenue from programs that are already awarded or under design and engineering contract with major global OEMs. With the benefit of both automation scale and the supply chain advantages outlined earlier, we expect to achieve positive EBITDA in 2024 and to grow substantially from there in future years. There are 3 key drivers to reaching positive EBITDA in '24. First, achieving sales volume of at least 45,000 wheels per annum, which is consistent with our forecast revenue from contracted programs. Second, maintaining our current pricing strategy, consistent with our awarded contracts; and third, realizing expected input cost reductions and labor efficiencies from automation and scale. The cumulative benefits of these key drivers are expected to result in a contribution margin of greater than $600 per wheel. Before I turn it back over to Jake, I would like to note we have a track record of beating OEM forecasts. As mentioned, we have significant revenue projected from our awarded programs for a total backlog of $335 million. If you look at our 4 completed programs with OEMs, we have either exceeded or significantly exceeded the original awarded volume. This historical outperformance versus the original OEM forecasts for our awarded programs gives us the basis for confidence in our revenue forecasts. I'll now hand back to Jake for closing remarks.
Jacob Dingle
executiveThanks, Gerard. To wrap up, we are very excited about Carbon Revolution's future. Our highly differentiated and innovative technology solution addresses the core challenge facing global OEMs today as they rapidly electrify all of their major vehicle platforms. The market opportunity is massive and the highest growth segments are where we are able to offer the most compelling solutions, including range extensions of up to 5% to 10%. Over the past decade, we've established an impressive track record that includes more than a dozen awarded programs with 5 major global OEMs. Our strong customer relationships have resulted in virtually all of our projected revenues over the next 2 years being under contracted programs and therefore, highly visible while our well-developed automation and industrialization strategy should allow us to significantly expand margin in coming years. Our proven track record has allowed us to establish our position as the global market leader, a position backed by many patents and broader intellectual property advantages. Ultimately, we plan to locate our high-volume manufacturing facilities in more strategic and lower-cost locations. This will drive significant cost reductions while protecting margins and delivering significant value to our customers and shareholders in the coming years. We couldn't be more excited for the road ahead. Thank you again for joining us today. We look forward to updating you on our progress on an ongoing basis.
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