USA Rare Earth, Inc. ($USAR)

Earnings Call Transcript · April 9, 2026

NasdaqGM US Materials Metals and Mining Shareholder/Analyst Calls 23 min

Highlights from the call

In the earnings call held on April 9, 2026, USA Rare Earth, Inc. announced a strategic investment of EUR 40 million in Carester, a leading heavy rare earth and recycled magnet processing technology company. This investment is expected to enhance USA Rare Earth's supply chain capabilities and secure access to critical heavy rare earth oxides, which are essential for advanced technology applications. Management did not provide specific revenue or earnings figures for the quarter but emphasized the significance of this partnership for long-term growth and value creation, indicating a strong commitment to their mine-to-magnet strategy.

Main topics

  • Strategic Investment in Carester: USA Rare Earth has acquired a 12.5% equity stake in Carester, enhancing its position in the rare earth processing market. CEO Barbara Humpton stated, "This investment allows us to take an active role in Carester, and it's an important step in the long-term growth and value creation potential of USA Rare Earth."
  • Supply and Offtake Agreements: The company has entered into a 15-year supply and offtake agreement with Carester, allowing USA Rare Earth to purchase up to 50% of the heavy rare earth oxides produced. This agreement is crucial for securing a stable supply chain, as highlighted by Humpton, "This will give us a European separation option that does not depend on any Chinese processing."
  • Capacity and Production Potential: Carester's facility is designed to process 7,000 tons of feedstock annually, producing significant quantities of NdPr, dysprosium, and terbium oxides. CFO Rob Steele noted, "This capability is crucial as dysprosium and terbium generally represent 20% of global rare earth volume, but over 90% of the value."
  • Long-Term Strategic Vision: Management emphasized the importance of building an integrated rare earth value chain, stating, "We believe this investment will strengthen every link." This reflects USA Rare Earth's commitment to becoming a multinational leader in the mine-to-magnet space.
  • Government Support and Ecosystem Development: The partnership with Carester is expected to support USA Rare Earth's broader efforts in Europe, with potential backing from the French government for future projects. Humpton mentioned, "The French government has expressed an interest in providing loan guarantees and CapEx reimbursement for LCM's planned metal-making facility in Lacq."

Key metrics mentioned

  • Investment Amount: EUR 40 million (Investment alongside InfraVia, totaling EUR 80 million for Carester)
  • Processing Capacity: 7,000 tons per year (Capacity to produce 800 tons of NdPr oxide, 500 tons of dysprosium oxide, and 100 tons of terbium oxide)
  • Market Share of Heavy Rare Earths: 15% (Represents approximately 15% of current world production of critical heavy rare earths)
  • Equity Stake in Carester: 12.5% (Acquisition of a 12.5% stake alongside InfraVia's 12.5%)
  • Offtake Agreement Duration: 15 years (USA Rare Earth has the right to purchase up to 50% of heavy rare earth oxides produced)
  • Government Backing for Carester: EUR 216 million (Secured backing from the French government and strategic partners)

USA Rare Earth's strategic investment in Carester positions the company favorably within the rare earth supply chain, particularly in Europe. The partnership enhances their processing capabilities and secures critical resources, which could lead to significant growth opportunities. Investors should monitor the execution of this investment and any developments regarding government support and potential new facilities.

Earnings Call Speaker Segments

Operator

Operator
#1

Good morning, and welcome to the USA Rare Earth Strategic Investment in Carester Conference Call. [Operator Instructions]. Please note this event is being recorded. I would now like to turn the conference over to J.B. Lowe, Vice President, Head of Investor Relations with USA Rare Earth. Please go ahead.

J.B. Lowe

Executives
#2

Good morning and good afternoon, and thank you for joining today's call on USA Rare Earth's Strategic Investment in Carester. With me today are Barbara Humpton, Chief Executive Officer; and Rob Steele, Chief Financial Officer. Following the press release that was issued earlier today, Barbara will begin with some prepared remarks on the company's strategic investment in Carester, Europe's leading heavy rare earth and recycled magnet processing technology company. We will then open the call for questions. I would like to remind participants that today's discussion may contain forward-looking statements. Please refer to the press release and our SEC filings for a discussion of risk factors. It is also important to note that the information provided today is subject to definitive documentation. Listeners who do not have a copy of the press release or associated presentation may access these documents by visiting the Investor Relations section of the company's website. With that, I will turn the call over to Barbara.

Barbara Humpton

Executives
#3

Thank you, J.B., and good morning, everyone. Today, we're announcing a significant milestone in the execution of our mine to magnet strategy. USA Rare Earth has agreed to acquire a 12.5% equity stake in Carester, a one-of-a-kind heavy rare earth and recycled magnet processing company that is considered one of the leading rare earth processing technology companies in the world. We're making this investment alongside InfraVia, the French critical minerals infrastructure fund seeded by the French government, which is also taking a 12.5% stake. I want to underscore that this is an investment that allows us to take an active role in Carester, and it's an important step in the long-term growth and value creation potential of USA Rare Earth. Contemporaneously with the equity investment, we have entered into 3 strategic agreements with Carester, a 15-year supply agreement, a 15-year offtake agreement and a technology and services framework, which includes an IP licensing arrangement. These agreements will provide USA Rare Earth with direct access to rare earth oxides, including dysprosium and terbium heavy rare earth and position us for long-term engineering support, collaboration and technology licensing. This is not just about USA Rare Earth buying a stake in Carester. It is that USA Rare Earth is securing strategic capabilities, market access and allied supply chain positioning that accelerate our long-term vision of becoming a multinational integrated mine to magnet leader. Let me explain why this investment matters and what it means for our global value chain. Carester was founded in 2019 by Frederic Carencotte, a 20-year veteran of Solvay's rare earth operations in France and China. Frederic and his team at Carester are among the most experienced and highly regarded experts in the world in rare earth separation and oxide production, with particular industry renowned in heavy rare earth and recycled oxides. It's often said that when you want to produce a magnet, there are just a few phone calls you need to make to get it done. Frederic and the Carester team is one of those calls. With a long-standing reputation as a trusted partner and high-quality producer, Carester has earned customers across Europe, Japan, Australia, Brazil, Malaysia and North America. The company holds proprietary separation and recycling technology, including 4 patented innovations and its Parex+ simulation software. Carester employs 41 people with over 250 years of combined rare earth industrial and scientific experience. Carester's well-respected patented rare earth separation process is modular and is designed to treat all types of ore. It's patent portfolio extends across pyrometallurgical, hydrometallurgical and solvent extraction processes. And this portfolio enables full circularity of rare earth with long-loop magnet recycling capability and technology with an ability to digest all types of magnets to be recycled from 100% swarf to 100% end of life. Through its subsidiary, Caremag, Carester is currently standing up Europe's first large-scale, low-carbon rare earth recycling and refining facility in Lacq, France, which is expected to commence operations in the third quarter of 2026 and achieve run rate in the first quarter of 2027. This facility is designed to process 7,000 tons per year of rare earth and recycled magnets. At run rate, this facility will produce 800 tons per year of NdPr oxide, 500 tons of dysprosium oxide and 100 tons of terbium oxide, which represents approximately 15% of current world production of these critical heavy rare earths. This capability is crucial as dysprosium and terbium generally represent 20% of global rare earth volume, but over 90% of the value. And critically, China today processes nearly 100% of these heavy rare earths. Carester has already secured EUR 216 million in backing from the French government and strategic partners, including the Japan French rare earth, an entity backed by the Japanese government. I also want to underscore something that is fundamental to our conviction in this deal. There's a long-term relationship between the founders of our subsidiary, Less Common Metals and the founders of Carester. This is a partnership built on decades of professional trust and shared expertise in rare earth processing. Now why does this matter for USA Rare Earth and for Less Common Metals? First, this investment will provide key supply of rare earth oxides to USA Rare Earth and LCM's French project in Lacq, France. Under the 15-year offtake agreement, USA Rare Earth will have the right to purchase up to 50% of the heavy rare earth oxides produced from our contributed feedstock, including dysprosium and terbium, and those oxides flow directly into LCM's metal and alloy production. Second, our co-investment with InfraVia and the French government provides further support to USA Rare Earth's broader efforts in Europe. The French government has expressed an interest in providing loan guarantees and CapEx reimbursement for LCM's planned metal-making facility in Lacq. They are interested in investing in LCM Europe and supporting a potential USA Rare Earth magnet making facility in the south of France. Our equity participation alongside a French government seeded fund positions us for those opportunities. Third, the supply agreement creates a processing pathway for Round Top. Under the 15-year supply agreement, Carester will process any excess heavy rare earth concentrate from Round Top or from any other deposit to which USA Rare Earth may have access at the Caremag facility. This will give us a European separation option that does not depend on any Chinese processing. Fourth, the technology and services framework agreement provides for engineering support, collaboration and technology licensing. Carester's proprietary technology in nitrate route separation, long loop recycling and radioactivity removal is applicable to Round Top's development and to our broader processing capabilities. USA Rare Earth will own all newly developed IP coming out of our cooperation. Put simply, we believe that this partnership will allow us to secure strategic capabilities, market access and allied value chain positioning that accelerate our long-term vision of becoming a multinational integrated mine to magnet leader. Let me step back and frame what this means at a strategic level. When we talk about building an integrated rare earth value chain from mine to magnet and beyond, we believe this investment will strengthen every link. Round Top provides mining and concentrate. Carester and Caremag complement our U.S. operations, providing European separation and oxide production, including the heavy rare earths that are most critical to defense and advanced technology applications. LCM converts oxides into metals, alloys and strip cast. Stillwater manufactures finished NdFeB magnets. With this transaction, we will have contractual and equity relationships across all 4 links with Allied Nation partners in the United States, the United Kingdom and France. No other company in the Western world can say that today. A few notes on the investment structure. We're announcing today on the basis of a signed term sheet, which is subject to definitive documentation and other conditions. The ancillary agreements, supply, offtake and the technology framework are all in agreed form. We expect to finalize the definitive investment agreement with related documentation in approximately 1 month. In conclusion, we are incredibly excited about the opportunity this partnership provides. USA Rare Earth's investment in Carester is a strategic step to connect U.S. rare earth resources with a key industry bottleneck, European processing, recycling and downstream manufacturing capacity. We believe that this will accelerate the development of a secure, sustainable and allied mine to magnet value chain. We have an incredibly exciting future, and there is more to come. This investment is just one step ahead on our journey. Thank you for your participation today. And with that, Drew, we're ready to open the call for questions.

Operator

Operator
#4

[Operator Instructions]. The first question comes from George Gianarikas with Canaccord Genuity.

George Gianarikas

Analysts
#5

Maybe to start, can you possibly disclose the dollar amount or the euro amount of the investment you're making?

Barbara Humpton

Executives
#6

Yes. Let me draw in Rob Steele here.

William Steele

Executives
#7

George, yes, so the amount of our investment is EUR 40 million alongside a EUR 40 million investment from InfraVia into the company. We will both hold equity investments in Carester.

George Gianarikas

Analysts
#8

And maybe as a follow-up, how do the processing technologies and capabilities of the acquisition complement what you already have in place at Round Top?

Barbara Humpton

Executives
#9

Thank you. Yes. And I want everyone to be aware that we are progressing well at Round Top, looking forward to this accelerated mine plan yielding in the near term. And it is our intent to actually have processing facilities at Round Top with additional processing facilities being established in the United States. But listeners may not be aware at just how critical this bottleneck is. While there are deposits around the world and while there are ultimately magnet makers around the world, these 2 links in the chain, the critical processing, especially of heavy rare earths and metal making were the most fragile links in this value chain. Our acquisition of Less Common Metals in October was the first transformative acquisition, ensuring that we would have that capability within our value chain and would be able to serve other downstream magnet makers. This, in addition to LCM's capability, ensures that we secure that other fragile link, the processing. The know-how of Frederic and the Carester team is really derived from a much earlier center of excellence in the south of France. This know-how, of course, has been not used for decades now. And here is our opportunity to strengthen that, accelerate and expand what Carester is doing, what Carester and Caremag are doing, strengthen that link in the chain and then ensure that deposits all around the world have access to this technology so that we're able to supply heavy rare earth, light rare earths and other critical minerals where they are most needed.

Operator

Operator
#10

The next question comes from Neal Dingmann with William Blair.

Neal Dingmann

Analysts
#11

Barbara, is there -- I'm just trying to figure out now on the sort of volume potential sort of right out of the gate. Have you talked about -- I'm just trying to look through this and based on your prepared remarks, how quickly this could scale up? I know Carester is still not a huge company like Solvay and some others out there. So I'm just wondering, I guess, kind of what they're able to handle again, if Round Top comes out, do you sort of hit the ground running there and you're able to produce a large quantity. Is there any limit to volumes? Or maybe could you just talk about the potential volumes and how this might ramp over time?

Barbara Humpton

Executives
#12

Neal, it's Rob, yes.

William Steele

Executives
#13

Neal, it's Rob Steele. So they have the ability to process 7,000 metric tons of feedstock, which will ultimately result in about 800 tons per annum of NdPr, 500 tons of dysprosium and 100 tons of terbium. And as we said, if you look at things in the terms of dysprosium, that's about 15% of the world's capacity. What's really great about Carester is it will augment our own processing capability that we're developing at Round Top as well. So in essence, we'll have 2 different places where we can process our rare earth concentrates and carbonates and provides us an ability to process in Europe as well as we supply LCM.

Neal Dingmann

Analysts
#14

Perfect, that sort of led me to my second question. That's kind of what I was going to ask -- now based with having them as a partner, is that going to change what you'll target on sort of the heavy oxides that you'll be processing at Round Top because now you have them as a partner of this sort? Or maybe, I guess, asked another way, is this going to change sort of what the processing plans are at Round Top not noted.

William Steele

Executives
#15

No, our processing plans remain identical. Think of this as flexibility, and it gives us the ability to source feedstock from other areas and process in Europe. So as we scale LCM, we're going to need multiple sources. So it's a fantastic way to do this and create a large ecosystem in the south of France with these partners.

Neal Dingmann

Analysts
#16

Yes, I agree very compelling.

Barbara Humpton

Executives
#17

And Neal, if I just want to build on this for a minute because we've been wanting to share with people the power of the platform we're creating. One reason it's been difficult to scale outside of China is because there are many, many fragmented pieces in the value chain. By creating this platform, USA Rare Earth is bringing together partners who clearly have a need. There are processors in search of feedstock. There are metal makers in search of oxides. And by bringing this value chain together, we have that assurance of supply as well as offtake. This allows us to scale across the entire value chain more rapidly. And it gives, as Rob has described, this optionality so that we can match deposits to processors and accelerate the materials into the midstream and downstream links of the chain.

Operator

Operator
#18

The next question comes from Subash Chandra with Benchmark Company.

Subhasish Chandra

Analysts
#19

I think the Carester facility was -- had a Stellantis offtake. Can you sort of talk to how much excess capacity there is for you if that Stellantis offtake still exists or if it's even relevant to this?

William Steele

Executives
#20

Yes. I mean the Carester facility, as I mentioned, is a large-scale facility, and they do have multiple partners already but there's more than sufficient capacity to get the kind of output that we need to support LCM going forward. So we feel very, very good about their capability.

Subhasish Chandra

Analysts
#21

Okay. Got you. And does this feed into the conditions for the U.S. government funding?

William Steele

Executives
#22

Does our investment feed into the U.S. government funding. The investment is not part of that funding, but the overall ecosystem that we're building does support the U.S. government funding.

Subhasish Chandra

Analysts
#23

Got you. So it does fulfill some of the conditions or one of the conditions or whatever of the government funding.

William Steele

Executives
#24

No, I want to be clear. It does not have anything to do with any of the gates or milestones associated with the government funding. It actually sits outside of that, but is really important in supporting the ecosystem that's critical to the U.S. government funding.

Operator

Operator
#25

[Operator Instructions]. The next question comes from Derek Soderberg with Cantor Fitzgerald.

Derek Soderberg

Analysts
#26

Did I hear you guys potentially planning on building out a magnet production facility in France. I was wondering if you could provide any details on that or any concrete plans for that? Any further details would be helpful.

William Steele

Executives
#27

Yes. I mean this partnership really provides the platform for us to be able to consider that. And we are really at the initial planning stages, but that is something we are looking closely at going forward as we build out this ecosystem.

Derek Soderberg

Analysts
#28

Got it. And then are there specific purity levels for the dysprosium and terbium oxides under the offtake agreement? Anything you can share on that? Can you sort of ensure that they meet the requirements for some of your magnet production -- is that the case?

William Steele

Executives
#29

Yes. Yes, they do. Yes. So what's important is they meet the spec for metal and alloy making. That's the key. And our team at LCM has evaluated the specs and agree that they meet the specs for production going forward. And understand, LCM and Carester have had a long historical relationship and LCM was part of the way in which Carester has developed their specs over time.

Operator

Operator
#30

This concludes our question-and-answer session. I would like to turn the conference back over to Barbara Humpton for any closing remarks.

Barbara Humpton

Executives
#31

Thank you, Drew. And everyone, thank you so much for joining us this morning. We're excited about this investment, what it means to the value chain, but stay tuned. There's more to come. We'll talk to you soon.

Operator

Operator
#32

The conference has now concluded. Thank you for attending today's presentation. You may now disconnect.

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