Hindustan Zinc Limited (500188) Earnings Call Transcript & Summary
June 17, 2025
Earnings Call Speaker Segments
Operator
operatorGood day, and welcome to Hindustan Zinc Limited's Investor Call. [Operator Instructions] Please note that this conference is being recorded. [Operator Instructions] I now hand the conference over to Ms. Raksha Jain, Director, Investor Relations of Hindustan Zinc Limited. Thank you, and over to you.
Raksha Jain
executiveThank you, operator, and good evening, ladies and gentlemen. Thank you for joining us today at short notice to discuss the special announcement on the 2x growth project. In this call, we will refer to our investor presentation available on our company's website. Please note that today's entire discussion will be covered by the safe harbor clause mentioned on Slide 2 of the presentation. Today, we have our CEO, Mr. Arun Misra; and CFO, Mr. Sandeep Modi, for discussing the details of the announcement, followed by a Q&A session. Now I'd like to invite Mr. Arun Misra to present the results. Over to you, sir.
Arun Misra
executiveThank you, Raksha, and a very good evening to all of you. We appreciate you joining us today on such a short notice as we share an important update on Hindustan Zinc's growth journey, one that will strengthen our standing as the world's largest integrated zinc producer. Turn to Slide #3. As you all know, we are the world's largest integrated zinc producer and one of the lowest cost producers globally. We are also among top 5 silver producing companies in the world. As we continue to progress on our net-zero journey, we have been recognized for the second consecutive year as the most sustainable company in S&P Global CSA 2024 among metal and mining companies worldwide. Slide #4. We take pride in owning a Tier 1 irreplaceable asset base that solidifies our leading presence in the Indian market. Our Rampura Agucha mine stands as the world's largest underground mine, while our Sindesar Khurd mine ranks among the top 5 silver producing mines globally. This strategic advantage not only ensures our long-term growth, but also strengthens our position as an industry leader. Turn to Slide #5. Zinc and silver as vital elements in clean energy storage and sustainable technologies are driving the global energy transition, recognizing the crucial role in the green revolution, Hindustan Zinc takes pride in leading the way towards a more sustainable future. On Slide #6, thanks to advanced exploration programs and strategic resource to reserve conversions focused on sustaining a 10-year reserve mine life. We have, for the first time since transitioning to underground mining surpassed 13 million tonnes of metal reserve at the end of March, net of production. Our total reserves and resources stands at 453.2 million tonnes of ore, with an overall mine life exceeding 25 years. Slide #7. India is rapidly emerging as the fastest-growing economy and is firmly committed to transitioning towards a green future. This growth is driving a surge in the demand for supporting infrastructure, which in turn is boosting the construction, manufacturing and real estate sectors, ultimately driving the steel consumption. Slide #8. Over the past 2 decades, the country has experienced an impressive 7% compound annual growth in steel capacity. Looking ahead, the Ministry of Steel projects steel capacity to reach 300 million tonnes by FY 2030. This expansion in steel capacity and demand will naturally drive a corresponding rise in zinc consumption, fueled by its use across various sectors, including renewable energy, construction, automotive and manufacturing. On Slide #9, the growth of the steel industry offers a significant opportunity for Hindustan Zinc to expand its capacity and meet the rising demand. Historically, our production growth has closely aligned with the increase in domestic steel production, enabling us to remain a strong domestic primary zinc market share consistently between 75% to 80%. To continue this legacy of playing a vital role in national building and ensuring India's self-reliance in zinc, Hindustan Zinc has, as highlighted in previous quarterly earnings calls, embarked on a journey to double our capacity to 2 million tonnes per annum by 2030, where our long-term target is to achieve 2 million tonnes of capacity by 2030 with silver capacity to increase to 1,500 tonnes per annum. This growth will be supported by all the mines together by increasing the overall ore production to 31 million tonnes from the existing 19.3 million tonnes. On Slide #10, as the first step in this commitment, I'm excited to announce that our Board has approved plans to expand our integrated refined metal capacity by 250,000 tonnes per annum, along with corresponding increase in mine and mill capacity, with an investment of approximately INR 12,000 crores. This expansion includes establishing a new smelter with 250,000 tonnes per annum capacity in Debari, along with the leaching and purification plant, a cell house and an additional 160,000 tonnes per annum roaster. With these additions, our overall metal capacity will rise to about 1.379 million tonnes per annum, while mining capacity will increase to 1.5 million tonnes per annum to align with the smelting capabilities. The plan also involves a new 2.4 million tonnes per annum concentrator and several debottlenecking projects to boost capacity and enhance mining infrastructure. Leveraging state-of-the-art exploration technologies and a focused resource to reserve conversion approach, we will continue to expand our reserves and resources base to support this growth, ensuring a mine life exceeding 25 years even after expansion. As we advance on our 2x growth journey, you can expect more announcement throughout the current financial year. In closing, I want to reaffirm our unwavering commitment to driving sustainable growth and strengthening India's self-reliance with strategic investment, cutting-edge technology and a clear vision for the future. Hindustan Zinc is well positioned to lead the industry while contributing meaningfully to the nation's progress and global energy transition. We are excited about the journey ahead and confident in our ability to shape a stronger, more sustainable future for the company, for our shareholders and for the nation. With this, I now hand over to Sandeep for further updates.
Sandeep Modi
executiveThank you, Mr. Misra, and a very good evening, everyone. Once again, thanks to join at a very short notice. As Mr. Misra highlighted, this marks a highly anticipated milestone for the market, signaling the beginning of an exciting new chapter for our company, Hindustan Zinc. Through this expansion, we are not only stepping up to meet the country's growing needs in the energy transition, but also enhancing our EBITDA while consistently maintaining our industry-leading margin of around 50%. You may refer to Slide 11, which outlines the projected increase in revenue and EBITDA to approximately INR 40,000 crores and INR 21,000 crores, respectively, with 250 ktpa and INR 60,000 crores (sic) [ INR 62,000 crores ] and INR 34,000 crores with doubling the capacity as planned. Our core focus remains disciplined capital allocation, long-term value creation and delivering strong returns to our shareholders. As one of the top 10 wealth creators in the NIFTY 200 and among the highest dividend yield companies in India, we are committed to continue this performance. Looking ahead, over the next 5 years, our free cash flow pre-project CapEx should be around INR 50,000 crores and similarly amount for the profit after tax cumulatively on a conservative basis in a steady phase. It will be driven by a planned production growth outlined in our FY '26 guidance and the cost of production around $1,000 per tonne. This will be further supported by 70% renewable energy usage by FY '28 as committed earlier, enhancing domestic coal sourcing, economics of scale, digitalization, automation and operational efficiencies improvement. The newly approved 250 ktpa project will also begin generating cash accrual from its fourth year post 0 date. On the investment front, our estimated capital expenditure for doubling the capacity over the next 5 years should be stand between INR 32,000 crores to INR 35,000 crores in a phased manner and will be funded through a mix of debt and equity to improve overall equity IRR given that our project IRR is much higher than our borrowing rate. It also makes us confident to continue to follow dividend policy of the company subject to the Board approval. In conclusion, Hindustan Zinc is entering a transformative phase, one that aligns strong business fundamentals with national priorities and global sustainability goals. With a clear road map, disciplined execution and a solid financial strategy, we are well positioned to unlock long-term value for all stakeholders. With this, I now hand over to operator for Q&A.
Operator
operator[Operator Instructions] We'll take our first question from the line of Vikash Singh from PhillipCapital.
Vikash Singh
analystAm I audible?
Operator
operatorYes.
Vikash Singh
analystSir, first question regarding this 250 ktpa, what is the zinc versus lead mix? And if you could give us the time lines for the completion of the project as well?
Arun Misra
executiveThis is fully zinc. This is fully zinc. This does not have lead, and this is first part of the whole 2 million tonne expansion. When we come to the second or the third part, we will be addressing the expansion in lead also. So this is fully zinc, and it will take about 36 months as per the contract goes from placement of order or mobilization till commissioning.
Vikash Singh
analystUnderstood. So is that the reason why our silver capacity is not increasing in proportionate manner?
Arun Misra
executiveNo. But there is a silver lining in this project also because this project will have its own fumer. So that fumer will add whatever between 25 to 30 tonnes of silver from the silver that comes along with the zinc -- metal in concentrate.
Sandeep Modi
executiveJust to add, as part of our 2x plan, we are going to have a silver from 800 to 1,500. So as we have been earlier saying, it will be coming in the phases. It's the first phase, which has been announced and silver will come with the lead production doubling. So as of now, with the matching capacity, we have also increased the MIC capacity as well. With that MIC silver lead production will also be there. So you may see in the next quarter as we announced for the lead smelter or zinc smelter until we reach -- so our target is to remain in the next 3 to 6 months, we close all our feasibility and announce all the projects to take the 2x so that by next 3 to 5 years, by FY '31, we go with the exit capacity of 2 million tonnes of the total metal and 1,500 tonnes of the silver.
Vikash Singh
analystUnderstood. Sir, my second question, given that we have this INR 12,000 crore CapEx, and you're saying that in the next few months, we will look for a 2 million tonne tank. That means our CapEx could be ranging from INR 40,000 to INR 50,000 crores easily, so INR 10,000 crores to INR 15,000 crores annually. So how should we look at funding of this CapEx and the dividend payment expectation going forward?
Sandeep Modi
executiveSo as I have been saying, these projects will be basically over the 3 to 5 years. And from the fourth year, this 250 ktpa project will also start giving the free cash flow and the EBITDA. So if you look at all these things in a steady phase, even the last year, we generated before the growth CapEx, INR 11,000 crores. And if you just multiply at a steady phase with the increase in the volume because without the growth CapEx also every year, we are improving our production through the small debottlenecking and operational efficiency by 3% to 4%. And the cost has also seen a significant reduction. With all this thing, we are comfortably projecting that INR 50,000 crores to INR 55,000 crores of the project free cash flow before the CapEx should be, we are able to generate in the next 5 years as a cumulative basis. Coming back to the growth CapEx, of course, as I have covered in my topic also, we are not averse to be -- because given our project IRR are significantly better than our borrowing rate. So to improve the overall equity IRR from the shareholder perspective, we will go for the partly funding through the debt and partly through the internal accrual. I think this leaves the room for the shareholders, subject to, of course, from the Board approval for the rewarding the shareholder for the -- as per the dividend policy.
Vikash Singh
analystUnderstood. Sir, just one small clarification. We have seen that in the past, this smelter cost has not been that high. So given the INR 12,000 crores kind of the CapEx, is our mining side has been a little bit more expensive? If you could give us some insights into it?
Sandeep Modi
executiveSo this is the way to look at. So as far as the smelter is concerned, the CapEx cost is $2,500 per tonne, okay, for the 250,000 ktpa capacity. And if we compare this with the global benchmark, which goes around $3,500 per tonne. So we are significantly lower compared to the global benchmark. And if you add the mining capacity, so if you -- for that mining and smelting put together, you will have to go back to what Hindustan Zinc used to do 10 years or 15 years back when the mining and smelting, everything got added. If I take all the inflation and exchange rate, which used to be [ 45 ] at that point of time, we are still better than compared to those rates. Because there's no actually really comparable benchmark because every mine is very different. Every expansion on the outside India, inside India is very different. What can I compare is the smelter. So smelter CapEx is a $2,500 per tonne, which we are talking globally compared to $3,500 per tonne.
Vikash Singh
analystUnderstood. So roughly INR 5,000 crores around for smelter and INR 7,000 crores towards the mining side. And which would be servicing this smelter?
Sandeep Modi
executiveSo sorry, INR 6,200 crores is for the smelter and remaining is for the -- INR 5,800 crores is for the mining. And the smelter will come at Debari plant.
Operator
operatorNext question is from [ Amit Dixit ] from Goldman Sachs.
Unknown Analyst
analystA couple of questions from my side. The first one is, if I look at the mining expansion, it is happening mainly at the RA mines and Kayad. You have left SK alone and Bamnia Kalan alone. Is it due to the -- that we are targeting zinc at this stage that we are targeting to exploit RA to its full potential of possibly near 8 million tonnes. And after this, it seems that RA would be capped and the remaining expansion for the second phase would come from the other mines. Is it the correct understanding? Have you got the cost implication? Or what was the thought process behind pushing RA full throttle?
Arun Misra
executiveSo all mines will be expanded, right? And first, the attraction always goes to RA because of the high grade. So first part is get the easier part done to get the RA expanded along with its mill and put a smelter in Debari, so that one line is completed. Now the question is next line, that should come in Dariba. Automatically, SK mine has to be expanded. We'll have to do lead also balancing because we can't only expand zinc. So next announcement, you will find we'll be addressing zinc, we'll be addressing lead. We'll be addressing milling. We'll be addressing expansion of SK, we'll be addressing expansion of Zawar. And all mines will be expanded. It's just the announcement phasing. First phase of announcement is this. And second phase of announcement, maybe within 30 to 45 days will be what will be the balancing part of the 2 million tonne project.
Unknown Analyst
analystOkay. The second question is essentially extending Vikash's question a bit here. You mentioned that the total CapEx on the smelter would be $2,500 per tonne compared to $3,500. Now we are going for EPC contracting here, as I see from the presentation, which by far is possibly the most expensive kind of format that we can have. So just wanted to understand the key drivers behind this lower CapEx compared to the global peers because I'm sure as Hindustan Zinc you won't be compromising on quality or any such thing?
Arun Misra
executiveNo, no, no, we are not compromising on quality. And EPC may look to be costly, but if you look at the timeliness of completion, the ease of working and in our experience, the one-stop accountability of project delivery, then overall cost comes to be cheaper. So that is number one. Number two, you should also look at the expansion program of mine is not the same as what we were spending during movement from open pit to underground. So we are not creating those wholesale surface infrastructure for starting an underground mine. Almost 2/3 of these expenses would, in any case, have to be incurred for continuing current mining operations. Only we would have done that maybe after 3 to 4 years. We are starting to that expenditure now. So in my opinion, we should look at 2/3 of the mining expenses had to happen in any case. We are just preponing to help this expansion. Otherwise, all the expenses we are making are in new mills, new milling capacity and new smelting capacity and a little bit of balancing infrastructure like ventilation, like tailing disposal systems, et cetera, in the mines.
Unknown Analyst
analystSo going ahead, for the second phase of expansion, that means the mining CapEx would be relatively lower. Is it the correct understanding, because you are advancing some of the expenditure?
Arun Misra
executiveNo, the new mines have to be opened. So that's where the design work we are still figuring out because, say, Zawar mine is a distributed mine amongst 8 different mining blocks. So we have to create facilities there. That may have some expenditure. Whereas SK mine is fully matured mine, so there may not be any surface infrastructure, but it will be mostly in the underground infrastructure that we have to create. So we'll come back with a number when we can. Only I'm asking you to take note of the fact that whether it is Zawar mine or SK mine and the money that we spend, we would be spending in any case to continue the production for next 10 years or 15 years. It's just preponing that expenses now to help us get the material in today's value rather than getting the same material after 10 years.
Unknown Analyst
analystWonderful, sir. And all the best and congratulations for the much-awaited expansion plan.
Arun Misra
executiveThank you. Thank you.
Operator
operatorWe'll take our next question from the line of Amit Lahoti from Emkay.
Amit Lahoti
analystSo if we see the zinc market in the last 1 year, there was some amount of supply tightness, which has now normalized and the market is now back in surplus. And second, there is an indication that China could cut down on steel capacity at some point, which would actually widen the zinc market surplus. So from that market point of view, it seems that our expansion feeds into a market that is already oversupplied. So my question is, how do you see the market balance from here? Let's say, a view for the next 1 year and then maybe a view for next 3 years? That would be really helpful.
Arun Misra
executiveSurely, look at India's growth story. This is why I think we have presented in the initial part of the presentation, it is India's growth story, which is most important to us. Second, Government of India's announcement of 300 million tonne target of steel production in India. Also the announcements made by some of the big industrial steelmakers in India regarding the world's largest steel plant coming up in western part of India and all that. If you look at that, yes, the steel market is bound to grow. And of course, India's per capita consumption of steel is nowhere close to per capita consumption in developed country. So there is no doubt that steel product -- steel requirement in India is bound to grow. Manufacturing is to grow. And if that be so, then we have to produce more zinc. So we are very confident of the domestic market. And also, our cost position allows us to ensure that nobody else in the world can compete with us in any geography that we sell. So absolutely, market is not a constraint for us. It's only the production that we need to double, and we feel we can do that very easily.
Amit Lahoti
analystOkay. But when I look at your slides, like you have highlighted 300 million tonnes of steel capacity in India by 2030, but it seems now it is a very ambitious target. So realistically, you must have made some kind of adjustment to those capacities. So accordingly, do you think that adding 2 million tonnes of capacity, basically going from 1 million to 2 million will have that much of demand to take it up?
Arun Misra
executiveAll big businesses have proven time and again that they start with a very big bold vision, right? So whether it was the first Reliance plant coming up in Jamnagar, that's also the same question. I keep hearing these questions in industry circle, whether the manufacturing vision is supported by market. It's -- we have always seen that the customer demand, the market grows exponentially higher than the manufacturing capacity that grows. And always, we should remember that our cost position allows us to ensure that we can play into any market without any LME that is there.
Sandeep Modi
executiveJust to correct that the 2 million tonnes is not the overall zinc. The zinc within that is 1.6 million tonnes.
Operator
operatorOur next question is from Shivani from Dolat Capital. Since there is no response, we'll move on to our next question. Next question is from the line of Pallav Agarwal from Antique Stockbroking.
Pallav Agarwal
analystCongratulations. So just one clarification. So we already were putting up a roaster at Debari. So the output from that will feed into this new smelter. Is that correct?
Arun Misra
executiveYes, not the entire output. That roaster had some extra capacity. After putting up that roaster that will get into this. Plus also, we have done the calcine balancing in a way that we will add more roaster at Debari. And with that, this entire current capacity plus this additional 0.25 million tonnes will be served by the calcine. So whole capacities are balanced as of now.
Pallav Agarwal
analystSure, sir. Also, you were mentioning that the IRR would be higher than the cost of debt. So broadly, can we assume that there will be a 4 to 5 years payback if I assume current levels of profitability for the 250 kt. So 4- to 5-year payback on this project would be a fair assumption?
Sandeep Modi
executivePost construction, you can assume that number.
Pallav Agarwal
analystYes, once it's at full capacity?
Sandeep Modi
executiveYes, yes. Post construction and full ramp-up, you can assume that number.
Pallav Agarwal
analystSure, sir. Also then -- and what -- how would the power requirements for this be met because we were targeting about 70% of renewable energy. So would we be going in for more RE tie-ups to maintain the share of renewable energy in the mix?
Arun Misra
executiveSo current RE tie-up remains, and we will surely look for better alternative whenever the further expansion, this capacity comes up. But if you remember, we have got our own 500-megawatt captive power plant intact with another 530 megawatts or so renewable power coming in. And we are committed to reducing emissions. So we will do more tie-up with renewable power as and when we feel it right. Otherwise, on the power side, we have as of now no concern apart from creating the infrastructure for the power landing there and being able to consume.
Pallav Agarwal
analystSir, and lastly, will this -- if this is a more modern or technologically better smelter, so can our cost come down below $1,000 per tonne, excluding royalty once this ramps up?
Sandeep Modi
executiveSo cost can come down. The only thing that from the mining -- so I would say 2 parts. Mining cost, so like smelting cost, as we have already said in the power plant, we have done the derisking with the 25 years' PDA. So power cost is by and large firmed up. However, when you go deeper into the mines, that cost gets increased, whether you have a grade variations and the higher infrastructure requirement, chiller operation, ventilation, many things are there. So that cost is actually getting offset with the lower power cost and the smelting cost.
Pallav Agarwal
analystSure, sir. But I mean, the other corporate overheads, et cetera, with the increased volumes, so that should at least help the operating leverage part?
Sandeep Modi
executiveAt this point in time, let us keep $1,000 cost. Of course, we will keep continuing to work and to give the positive surprise to market. And we have been giving the last year, you have seen the lower end of the cost and this year, you should see the similar trajectory.
Operator
operatorWe'll take our next question from the line of Shweta Dikshit from Systematix Group.
Shweta Dikshit
analystSir, a couple of questions from my side. So firstly, following up from...
Operator
operatorSorry to interrupt Shweta. Can you use your handset more, please? Your line is not very clear.
Shweta Dikshit
analystHello. Is it better now?
Operator
operatorYes.
Shweta Dikshit
analystFirstly, following up on a question from the previous participant regarding the risk from China cutting down steel production and how it could globally impact the market. Even though we are confident of India volume demand to remain intact, because commodity prices are globally driven, right, then what are our thoughts on where the prices could be? And when we say INR 50,000 crores of free CapEx cash flows, what is the zinc and lead price assumption that we are building in arriving at this number?
Arun Misra
executiveI'll address the demand question first. I have been in steel for about 20, 25 years. I have been hearing China numbers going up and down 900 million tonne to 700 million tonne, keeps fluctuating. So let's not go too much in there. As far as India is concerned, India's demand for steel is bound to grow because our per capita consumption of steel is far lower than compared to developed countries. Prime Minister's vision for developed economy by '30, fully developed status of this economy, country's vision for net zero emission, country's vision for continued expenditure in infrastructure, all that will result in more and more steel consumption, and that is 300 million tonnes of steel production ambition is there with Government of India. Private steelmakers are announcing larger and larger capacity of steel plants, newer capacities getting commissioned. And we are very hopeful that we also need to grow to match with the growth in steel demand in India. And we are very, very confident that our domestic demand in India will remain intact. And nevertheless, whatever we have to export at our price -- our cost is continually going down. We'll continue to remain the lowest cost producer. So we have no difficulty in getting a good profit margin even in export market.
Sandeep Modi
executiveSo as far as the LME and zinc and lead LME is concerned, we have taken the latest consensus for the future year. So it considers around zinc LME $2,650 for the year and then for the overall till '30 and then the CAGR of 2% and similarly lead around $2,000 and silver at $34. So we have taken very, very conservative assumptions so you -- so that we have a good room to deliver better IRR compared to what we have been there.
Shweta Dikshit
analystSir, sorry, I missed what is the CAGR that you're building here?
Sandeep Modi
executiveYou asked, I think, about the -- what is the LME you have considered for the project purpose, correct? If I take your question right?
Shweta Dikshit
analystYes, sir.
Sandeep Modi
executiveYes. So it's around $2,650...
Shweta Dikshit
analystNo. The CAGR you said. You mentioned...
Sandeep Modi
executiveSo the $2,650 for zinc and $1,950 for the lead and $34 for the silver. And there is naturally whatever the consensus give the market, you get the 50 bankers participation. So whatever the inflation has been adjusted from a nominal pricing point of view, that has been considered for a year-on-year. The base prices at that $2,650, $1,950 and $34.
Shweta Dikshit
analystAnd -- okay, understood. Sir, and if I missed it earlier, what could be your annual CapEx for the next 3 years? The ballpark number?
Sandeep Modi
executiveSo at this point of time, this project has been approved. So we have around fertilizer, the major CapEx for which we gave basis that the guidance was around $250 million for the FY '26. And with this CapEx, we should be around this year $300 million more CapEx, overall $550 million kind of CapEx number for this year. And the remaining -- so the -- I will say for this INR 12,000 crores, the split is around INR 3,000 crores to INR 3,500 crores this year, around INR 5,000 crores in FY '27 and remaining in FY '28.
Shweta Dikshit
analystOkay. And sir, last question. Came across this EOI for the next expansion for around 0.5 million tonne of melted expansion. That is for the Andhra Pradesh region. So what are the thoughts on going towards the southern region for the next phase of expansion?
Arun Misra
executiveNo, that's a separate project, not part of Hindustan Zinc project as of now. We don't have Board approval to talk about it. It's a balance initiative. So when I do the VDL Board meeting and investor meet, I'll be able to explain to you.
Operator
operatorWe'll take our next question from the line of Jainam Shah from Indsec Securities & Finance.
Jainam Shah
analystCongratulations for this announcement. My question is about the silver production that we are going to be adding. In the presentation, we have said that we'll be adding only 30 kt of capacity. However, our plan is to reach to 1,500. So what would be the time line going forward for the silver production and capacity?
Arun Misra
executiveSo silver production mostly will come from further expansion of SK mine as well as putting up the lead facilities. Currently, we are putting up this is only zinc facility. And in this facility, whatever silver is there along with the zinc. So that we will be taking it out through the fumer route. So that's about 30 tonnes. Otherwise, most of it will come in the next phase of announcements where we'll find large capacity of zinc smelting as well as lead smelting. And automatically, that will have another 600, 700 tonnes of silver.
Jainam Shah
analystOkay. So my next question is basically with this and this recent plan of 250 ktpa and the roaster at Debari that we are basically adding, how much would be the total capacity after all these projects are commissioned?
Sandeep Modi
executiveSo 1,379 kt will be the total metal capacity. And that's the total capacity, I think, has been written in the investor deck. So we have currently 1,129 kt. With this 250 kt, will be 1,379 kt. And we will keep doing debottlenecking because this Hindustan Zinc has been known. That's not like if we just put the 250 kt, we are going to 250 kt. Within this debottlenecking can happen and 1,379 can become 1.4 million also.
Jainam Shah
analystOkay. And sir, the last question would be that we are looking at the silver prices reaching a record high, and we have decided that Pyro plant will basically be run only on zinc mode -- sorry, zinc plus lead mode. So any plans of changing that with silver prices reaching record high? Any plans for that?
Arun Misra
executiveWe will continuously evaluate depending upon the asset health as well as market and as well as availability of grades in the mines. So the moment we are ready with the design, I'm sure we'll be able to announce it. You should hear it from us in the post-July Board meeting if we implement that or if we decide to implement that.
Jainam Shah
analystOkay. And just last one question, just one more question. How much would be our total -- I missed that number. How much would be our cash flow generation from this peak capacity that we'll be adding total?
Sandeep Modi
executiveSo overall 2 million tonne capacity, if you talk, it will be around INR 62,000 crores of the revenue, which will be generated at a peak capacity and INR 42,000 crores of the EBITDA.
Jainam Shah
analystOkay. And cash flow?
Sandeep Modi
executiveSo normally, our EBITDA to free -- sorry, so INR 62,000 crores to INR 65,000 crore revenue, 11th slide, if you refer it talks about. And the free cash flow has been normally over 60% of the EBITDA. So if you talk about that, our ratio should be INR 20,000 crores to INR 22,000 crores of free cash flow pre-growth CapEx. Annually, we should be able to generate at a peak capacity, full ramp up.
Operator
operatorWe'll take our next question from the line of Ashish Kejriwal from Nuvama Institutional Equities.
Ashish Kejriwal
analystSir, quickly, just to get the numbers right. You said for smelter, we are investing around INR 6,200 crores or INR 5,200 crores, you said? INR 12,000 crores?
Sandeep Modi
executiveINR 6,200 crores, including...
Ashish Kejriwal
analystIncluding fumer. So fumer, do you mean it should be around INR 900,000 crores?
Sandeep Modi
executiveIt can take INR 1,000 crores to INR 1,200 crores kind of number.
Ashish Kejriwal
analystOkay. But this INR 1,000 crores fumer, that is giving just an additional 30 tonnes of silver? Or will it help in generating more zinc also in that?
Sandeep Modi
executiveSo fumer normally give zinc, lead, silver, everything. So -- but that is not up to that from the revenue point of view. So whatever the revenue point and the headline number is there for the silver because that's the market track. So that's what we have given here. Other than this, whatever comes, we have built up in the 250 kt at this point of time.
Ashish Kejriwal
analystOkay. So this INR 250 crores, which is more or less INR 6,200 crores, which -- because no, you are talking about $2,500 per tonne, which comes to around INR 5,400. That's the reason I asked.
Sandeep Modi
executiveSo that's your question. You must be thinking why the number is looking INR 6,200.
Ashish Kejriwal
analystYes. Okay. Second question is, you talked about that within 35, 40 days, we can go for our next phase of announcement also. My question is, we could have clubbed all the things at one go and could have announced, but anyway, 35, 45 days, I don't know why we have taken additionally. My question is, how you are going to phase this CapEx even if we do for the second phase? Because INR 12,000 crores, you have pointed out rightly for 3 years. But when we are going for INR 32,000 crores, INR 35,000 crores, how we are going to phase out the CapEx?
Sandeep Modi
executiveSo I think that has been already said in one of the other questions in my opening remarks as well. That this project CapEx will be in phases only because you cannot have this kind of 2x growth without having the proper feasibility in other reports. But at the same time, I don't want to spend -- waste anyone a day for not -- by delaying this project. So that's why we have decided. And secondly, the phasing out will always be there. Even in the 3 years project, we have said last 10% payment goes in the fourth year after the PG commissioning, anything. First project, 25% to 30% happen. So it will keep happening in those phases. So it will be having around 3 to 5 years by putting -- so as I said, the peak capacity will come by 2031. That means from the 5 years kind of thing, 80% project cost should go, and the remaining 20% should go in the 2031 kind of numbers.
Ashish Kejriwal
analystSo okay. So what could be the peak CapEx in which year?
Sandeep Modi
executiveIt will be like every year spread. So maybe in FY '26, you will not see anything, but maybe FY '28 and FY '29 and FY '30, these will be 3 years in which you will see the spreading out the CapEx once the 2x completely is being approved.
Ashish Kejriwal
analystOkay. Because, sir, why I'm asking is whether we are very much confident of the both phase of expansion at one go or not because earlier we have seen such kind of announcements, but obviously, we have seen lots of delays in that.
Sandeep Modi
executiveNo, no. I think -- maybe Arun, sir, can add into that. We have to believe into that. You have to.
Ashish Kejriwal
analystOkay. Okay. That's great. Sir, lastly, sir, if I'm looking at the ROEs of the project, that is INR 12,000 crores we are spending and even if we do rough math of $1,500 per tonne, ROE comes to be around 15% to 16% for this particular project. And if I'm looking at the current ROEs of the company, which is upward of 50%, 60%. So even if you are saying that from benchmark, our CapEx is very low, doesn't it seems to be ROE dilutive from the current phase -- current structure where we are having. Is this mainly because of mines where we have to spend a lot because of which ROEs are relatively lower than what we are generating right now?
Sandeep Modi
executiveI track the projects more from the what I have been investing, what have been my project IRR, what has been my payback and how it having my cost structure helping because with the significant volume increase, my cost should further go down. That is the way we keep on tracking the projects. And as I said, the project IRRs are higher to improve the equity IRR we will not be well as to take the part of the debt funding. So according to the debt funding will decide the overall, whatever you are talking on the return on equity. So wait for some time. It will -- maybe some 3 months or so, how do we define our financial strategy overall in the interest of the shareholders so that we improve the overall equity IRR, then you can comment upon the overall return on equity.
Raksha Jain
executiveOperator, just let me take 1 or 2 questions from the chat box because there are too many questions there. Sir, Shivani Tanna from Dolat Capital. She has typed 2 questions in the chat box. First is the along with 250 ktpa expansion, are we also planning to increase the VAP capacity? And second is, how much would be the power requirement be? And what are the plans to cater the stakeholders?
Arun Misra
executiveSo as of now, we are looking at SAG. But when we put up the melting casting unit, we are surely looking at if we can pack in some amount of value-added product making along with us, but that's not a large investment. That's a delta over the current investment or within the same investment, doing little value engineering here and there, we can manage that. So we will do that. So absolutely, your question on VAP is valid, but we will look at that. We are not making it a VAP-specific investment. It is first producing SAG, and we'll see out of that how much can be converted to VAP. That is number one. Number two is the power requirement, as I've already explained, that we have signed up enough of our renewable power. We also have our own captive powerhouses in hand. And if our renewable power agency is able to generate and is ready to invest more, we will surely look at investing more and more in renewable power and tying up for the expanded capacity as well. Ultimately, our goal for net zero emission remains same, and we are not moving away from that.
Raksha Jain
executiveSecond is from [ Naman Ramban ] from Ventura Securities. He is saying that, my first question is, given this expansion, how should we think about the trajectory for lead and silver production volumes in the coming years? And secondly, post expansion, how should we view your market share in the domestic zinc market, which is currently at 77%?
Arun Misra
executiveSo current market share will remain as the market grows, we will continue to hold on 75% to 80% of the market share. Our market share should not fall. That's the whole game of expansion in line with the expansion of India market. Second is our proportion of lead versus zinc, it will remain same depending upon the MIC that we produce since we're expanding all mines. So my preliminary take is we will have similar ratio of zinc is to lead. And we will, in the next phase of announcement, we will come up with the additional capacity of lead plants and all that. So we will have almost same ratio of zinc to lead. That is not changing much.
Raksha Jain
executiveSir, another is from [ Kartikey Kumar Pandi ]. He is from B&K Securities. When will the Phase 2 expansion come into effect as in the time line, will it be post FY '31?
Arun Misra
executive250 ktpa will be done in 36 months, and we should be able to expand our mines in between -- put up the mills in between. And if we can make a further announcement in about 1.5 months' time, then we are looking at placement of order with a time gap of maybe 2 months or maybe 3 months at the most between the 250 ktpa and the rest set of orders. And in that case, between 3 years to 3.5 years, almost all capacities come in.
Raksha Jain
executiveSir, there are too many questions, but I guess this time is already over. So in the interest of the time, we are just putting a full stop here for today's call. And thank you, everyone, for joining us today on this call. If there are any further follow-up questions or any clarifications required, you can reach out to the Investor Relations team. Thank you.
Arun Misra
executiveThank you.
Operator
operatorOn behalf of Hindustan Zinc Limited, that concludes this conference. Thank you for joining us, and you may now disconnect your lines.
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